Neutralisation of SARS-CoV-2 by monoclonal antibody through dual targeting powder formulation

✅ 全文

通过双靶向粉体制剂中和SARS-CoV-2的单克隆抗体

作者 Han Cong Seow; Jian‐Piao Cai; Harry W. Pan; Cuiting Luo; Kun Wen; Jianwen Situ; Kun Wang; Hehe Cao; Susan W.S. Leung; Shuofeng Yuan; Jenny K.W. Lam 期刊 Journal of Controlled Release 发表日期 2023 ISSN 0168-3659 DOI 10.1016/j.jconrel.2023.04.029 类型 原创研究 (Original Research)

📄 中文摘要 Chinese Abstract

中文
持续的呼吸道病毒感染威胁,尤其是SARS-CoV-2,凸显了有效预防策略的必要性。中和单克隆抗体(mAbs)是有前景的治疗手段,但其疗效往往受限于向呼吸道(主要感染部位)的递送效率低下以及病毒变异株的快速出现。WKS13是一种广谱人源化mAb,能够强效中和多种SARS-CoV-2变异株。然而,传统的全身给药方式导致气道表面的mAb浓度不理想。为解决这一问题,本研究探索了一种双重靶向干粉制剂策略,旨在通过鼻腔给药将WKS13同时递送至鼻腔和下呼吸道,以增强局部抗病毒保护。

📋 英文结构化总结 English Structured Summary

全文整理

EN

Background:

The ongoing threat of respiratory viral infections, particularly SARS-CoV-2, underscores the need for effective prophylactic strategies. Neutralising monoclonal antibodies (mAbs) are promising therapeutics, but their efficacy is often limited by poor delivery to the respiratory tract—the primary site of infection—and the rapid emergence of viral variants. WKS13 is a broad-spectrum humanised mAb that potently neutralises multiple SARS-CoV-2 variants. However, conventional systemic administration results in suboptimal mAb concentrations at airway surfaces. To address this, the study explores a dual targeting dry powder formulation strategy designed to deliver WKS13 simultaneously to both the nasal cavity and lower airways via intranasal administration, aiming to enhance local antiviral protection.

Methods:

Dry powder formulations of WKS13 were produced using spray drying with either a two-fluid nozzle (TFN; for particles <5 µm targeting the lungs) or an ultrasonic nozzle (USN; for particles >10 µm targeting the nasal cavity). Cyclodextrin (HPBCD) was used as a stabiliser, with some formulations including leucine to improve dispersibility. Dual targeting blends were created by mixing TFN- and USN-generated powders at various ratios. Physicochemical properties (morphology, particle size, residual moisture), aerosol performance (using Next Generation Impactor), and structural integrity of the mAb (via SDS-PAGE and size-exclusion chromatography) were evaluated. In vivo prophylactic efficacy and contact transmission studies were conducted in Syrian hamsters challenged with SARS-CoV-2 Delta variant, comparing dual intratracheal/intranasal powder delivery to intraperitoneal injection of unformulated mAb.

Results:

Spray drying preserved WKS13’s structural integrity and neutralising activity without aggregation or fragmentation. TFN-produced particles (<5 µm) showed high fine particle fraction (FPF ~42%), suitable for lung deposition, while USN-produced particles (>10 µm) exhibited high nasal fraction (>95%). Blending these allowed tunable deposition profiles; for example, a 1:1 mix (M-C2) achieved a nasal-to-lung deposition ratio of 70:25. In hamsters, dual administration of C-TFN (intratracheal) and C-USN (intranasal) as dry powders significantly reduced viral loads in both lung tissues and nasal washes—comparable to systemic mAb delivery—and markedly decreased infectious viral titers. Histopathology confirmed reduced lung damage and viral antigen expression. In contact transmission studies, dual mAb powder treatment reduced lung viral loads by ~100-fold compared to controls and outperformed intraperitoneal mAb in limiting transmission.

Data Summary:

Spray drying yields were 89.6–93.0% (TFN) and 61.8–64.1% (USN); residual moisture was <4% w/w. mAb content ranged from 8.1% to 8.9% w/w. Aerosol testing showed RF <3%, NF >95% for USN formulations, and FPF of ~42% for C-TFN. Dual targeting blends exhibited linear, customizable NF:FPF ratios (e.g., M-C formulations ranged from 87:10 to 63:33). In vivo, dual powder administration reduced lung viral loads by >99% and nasal viral loads significantly versus blank controls (p < 0.05), with TCID50 reductions confirming decreased infectivity.

Conclusions:

The dual targeting dry powder formulation of WKS13 mAb enables efficient, non-invasive co-delivery to both the nasal cavity and lower airways, preserving antibody integrity and biological activity. This approach provides potent prophylactic protection against SARS-CoV-2 Delta variant infection in hamsters, outperforming systemic delivery in blocking viral transmission. The customizable deposition profile supports tailored dosing for optimal coverage of respiratory infection sites.

Practical Significance:

This dual targeting nasal powder platform offers a promising, easy-to-administer strategy for early prophylaxis against emerging respiratory viruses, particularly in outbreak settings. By enabling rapid, localized delivery of broad-spectrum mAbs directly to key infection sites, it could improve patient outcomes, reduce transmission, and facilitate widespread distribution without requiring invasive procedures or cold-chain logistics.

📋 中文结构化总结 Chinese Structured Summary

中文

背景:

持续的呼吸道病毒感染威胁,尤其是SARS-CoV-2,凸显了有效预防策略的必要性。中和单克隆抗体(mAbs)是有前景的治疗手段,但其疗效往往受限于向呼吸道(主要感染部位)的递送效率低下以及病毒变异株的快速出现。WKS13是一种广谱人源化mAb,能够强效中和多种SARS-CoV-2变异株。然而,传统的全身给药方式导致气道表面的mAb浓度不理想。为解决这一问题,本研究探索了一种双重靶向干粉制剂策略,旨在通过鼻腔给药将WKS13同时递送至鼻腔和下呼吸道,以增强局部抗病毒保护。

方法:

采用喷雾干燥法制备WKS13干粉制剂,分别使用双流体喷嘴(TFN;制备<5 µm颗粒以靶向肺部)和超声喷嘴(USN;制备>10 µm颗粒以靶向鼻腔)。使用环糊精(HPBCD)作为稳定剂,部分制剂中添加亮氨酸以改善分散性。通过以不同比例混合TFN和USN制备的粉末来创建双重靶向混合物。评估了理化性质(形态、粒径、残余水分)、气溶胶性能(使用新一代撞击器)以及mAb的结构完整性(通过SDS-PAGE和尺寸排阻色谱)。在叙利亚仓鼠中进行了体内预防效力和接触传播研究,以SARS-CoV-2 Delta变异株攻毒,比较气管内/鼻腔干粉给药与腹腔注射未制剂化mAb的效果。

结果:

喷雾干燥保留了WKS13的结构完整性和中和活性,未出现聚集或片段化。TFN制备的颗粒(<5 µm)显示出较高的细颗粒分数(FPF ~42%),适合肺部沉积,而USN制备的颗粒(>10 µm)表现出较高的鼻腔分数(>95%)。混合两者可实现可调的沉积分布;例如,1:1混合物(M-C2)的鼻腔与肺部沉积比为70:25。在仓鼠中,C-TFN(气管内)和C-USN(鼻腔)干粉双重给药显著降低了肺组织和鼻腔灌洗液中的病毒载量——与全身mAb递送效果相当——并显著降低了感染性病毒滴度。组织病理学证实肺损伤和病毒抗原表达减少。在接触传播研究中,双重mAb粉末治疗使肺部病毒载量较对照组降低约100倍,且在限制传播方面优于腹腔注射mAb。

数据摘要:

喷雾干燥产率:TFN为89.6–93.0%,USN为61.8–64.1%;残余水分<4% w/w。mAb含量为8.1%–8.9% w/w。气溶胶测试显示USN制剂的RF <3%、NF >95%,C-TFN的FPF约为42%。双重靶向混合物表现出线性、可定制的NF:FPF比值(例如,M-C制剂范围为87:10至63:33)。体内实验中,双重粉末给药使肺部病毒载量较空白对照组降低>99%,鼻腔病毒载量显著降低(p < 0.05),TCID50降低证实了感染性下降。

结论:

WKS13 mAb的双重靶向干粉制剂实现了鼻腔和下呼吸道的高效、非共递送,保留了抗体的完整性和生物活性。该方法在仓鼠中对SARS-CoV-2 Delta变异株感染提供了强效的预防保护,在阻断病毒传播方面优于全身给药。可定制的沉积分布支持针对呼吸道感染部位最佳覆盖的个体化给药。

实际意义:

这种双重靶向鼻腔粉末平台为新兴呼吸道病毒的早期预防提供了一种有前景的、易于给药的策略,特别适用于疫情暴发场景。通过实现广谱mAb直接向关键感染部位的快速、局部递送,可改善患者预后、减少传播,并促进广泛分发,无需侵入性操作或冷链物流。

📖 英文全文 English Full Text

EN

pmc J Control Release J Control Release 3815 pheelsevier Journal of Controlled Release 0168-3659 1873-4995 pmc-is-collection-domain yes pmc-collection-title Elsevier - PMC COVID-19 Collection PMC10148961 PMC10148961.1 10148961 10148961 37084889 10.1016/j.jconrel.2023.04.029 S0168-3659(23)00279-1 1 Article Neutralisation of SARS-CoV-2 by monoclonal antibody through dual targeting powder formulation Seow Han Cong a c 1 Cai Jian-Piao b 1 Pan Harry Weijie a Luo Cuiting b Wen Kun d Situ Jianwen b Wang Kun b Cao Hehe b Leung Susan W.S. a Yuan Shuofeng b e ⁎⁎ Lam Jenny K.W. a c f ⁎ a Department of Pharmacology and Pharmacy, LKS Faculty of Medicine, The University of Hong Kong, 21 Sassoon Road, Pokfulam, Hong Kong Special Administrative Region b Department of Microbiology, LKS Faculty of Medicine, The University of Hong Kong, 21 Sassoon Road, Pokfulam, Hong Kong Special Administrative Region c Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, WC1N 1AX, UK d Microbiome Medicine Center, Division of Laboratory Medicine, Zhujiang Hospital, Southern Medical University, Guangzhou 510282, People's Republic of China e Centre for Virology, Vaccinology and Therapeutics, Hong Kong Science and Technology Park, New Territories, Hong Kong Special Administrative Region f Advanced Biomedical Instrumentation Centre, Hong Kong Science Park, Shatin, New Territories, Hong Kong Special Administrative Region ⁎ Correspondence to: Jenny K.W. Lam, Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, WC1N 1AX, United Kingdom. ⁎⁎ Correspondence to: Shuofeng Yuan, Department of Microbiology, LKS Faculty of Medicine, The University of Hong Kong, 21 Sassoon Road, Pokfulam, Hong Kong Special Administrative Region. 1 These authors contributed equally to this manuscript. 6 2023 30 4 2023 358 434638 128 141 16 12 2022 1 4 2023 17 4 2023 30 04 2023 01 05 2023 27 09 2025 © 2023 The Author(s) 2023 Since January 2020 Elsevier has created a COVID-19 resource centre with free information in English and Mandarin on the novel coronavirus COVID-19. The COVID-19 resource centre is hosted on Elsevier Connect, the company's public news and information website. Elsevier hereby grants permission to make all its COVID-19-related research that is available on the COVID-19 resource centre - including this research content - immediately available in PubMed Central and other publicly funded repositories, such as the WHO COVID database with rights for unrestricted research re-use and analyses in any form or by any means with acknowledgement of the original source. These permissions are granted for free by Elsevier for as long as the COVID-19 resource centre remains active. Neutralising monoclonal antibody (mAb) is an important weapon in our arsenal for combating respiratory viral infections. However, the effectiveness of neutralising mAb has been impeded by the rapid emergence of mutant variants. Early administration of broad-spectrum mAb with improved delivery efficiency can potentially enhance efficacy and patient outcomes. WKS13 is a humanised mAb which was previously demonstrated to exhibit broad-spectrum activity against SARS-CoV-2 variants. In this study, a dual targeting formulation strategy was designed to deliver WKS13 to both the nasal cavity and lower airways, the two critical sites of infection caused by SARS-CoV-2. Dry powders of WKS13 were first prepared by spray drying, with cyclodextrin used as stabiliser excipient. Two-fluid nozzle (TFN) was used to produce particles below 5 μm for lung deposition (C-TFN formulation) and ultrasonic nozzle (USN) was used to produce particles above 10 μm for nasal deposition (C-USN formulation). Gel electrophoresis and size exclusion chromatography studies showed that the structural integrity of mAb was successfully preserved with no sign of aggregation after spray drying. To achieve dual targeting property, C-TFN and C-USN were mixed at various ratios. The aerosolisation property of the mixed formulations dispersed from a nasal powder device was examined using a Next Generation Impactor (NGI) coupled with a glass expansion chamber. When the ratio of C-TFN in the mixed formulation increased, the fraction of particles deposited in the lung increased proportionally while the fraction of particles deposited in the nasal cavity decreased correspondingly. A customisable aerosol deposition profile could therefore be achieved by manipulating the mixing ratio between C-TFN and C-USN. Dual administration of C-TFN and C-USN powders to the lung and nasal cavity of hamsters, respectively, was effective in offering prophylactic protection against SARS-CoV-2 Delta variant. Viral loads in both the lung tissues and nasal wash were significantly reduced, and the efficacy was comparable to systemic administration of unformulated WKS13. Overall, dual targeting powder formulation of neutralising mAb is a promising approach for prophylaxis of respiratory viral infections. The ease and non-invasive administration of dual targeting nasal powder may facilitate the widespread distribution of neutralising mAb during the early stage of unpredictable outbreaks. Graphical abstract Unlabelled Image Keywords COVID-19 Intranasal delivery Neutralising antibody, pulmonary delivery Spray drying Respiratory viral infections pmc-status-qastatus 0 pmc-status-live yes pmc-status-embargo no pmc-status-released yes pmc-prop-open-access yes pmc-prop-olf no pmc-prop-manuscript no pmc-prop-legally-suppressed no pmc-prop-has-pdf yes pmc-prop-has-supplement yes pmc-prop-pdf-only no pmc-prop-suppress-copyright no pmc-prop-is-real-version no pmc-prop-is-scanned-article no pmc-prop-preprint no pmc-prop-in-epmc yes 1 Introduction The Coronavirus Disease 2019 (COVID-19) pandemic has clearly revealed the widespread and enduring impact of respiratory viral infections. Highly contagious viruses such as severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) are easily spread by patients with mild symptoms inadvertently, causing potentially fatal outcomes in patients with weak immune systems or comorbidities [ 1 ]. Despite rapid vaccine development and global health measures, the continual emergence of new mutant variants hinders the control of viral spread, rendering current treatment options ineffective [ 2 , 3 ]. Variants with enhanced resistance and transmissibility highlight the importance of implementing new approaches for prevention and treatment of COVID-19. Current treatment of COVID-19 includes the use of anti-inflammatory drugs, antivirals, and monoclonal antibodies (mAbs) [ 4 ]. Neutralising mAbs, which are almost exclusively designed to target the receptor binding domain (RBD) of SARS-CoV-2 spike protein and block viral entry into host cells, had significant success in improving clinical outcomes. Several mAb therapeutics have been approved for prophylaxis or treatment of COVID-19 [ 5 , 6 ]. Since SARS-CoV-2 primarily infect the respiratory epithelium where they replicate and propagate [ 7 ], high concentration of neutralising mAbs in the airway epithelium is crucial for effective antiviral effect. Currently approved mAbs are delivered through parenteral administration which is suboptimal due to the poor transportation of these large protein molecules across the respiratory epithelium to the airways. Moreover, this administration route is invasive and logistically challenging for use in outpatients, especially when early administration (within the first few days of clinical infection) is key for effective treatment by neutralising mAbs. To improve the delivery of mAbs, several studies have demonstrated the therapeutic efficacy of mAbs through inhalation or intranasal administration, which markedly increased mAb concentration in the respiratory tract for local neutralisation action [ [8] , [9] , [10] ]. Aerosol delivery may also reduce the dose required and minimise the risks of systemic immunotoxicity [ 11 ]. WKS13 is a broad-spectrum humanised mAb that was recently discovered to exhibit potent neutralisation activity against different SARS-CoV-2 variants in hamsters through intraperitoneal administration [manuscript under revision]. The aim of this study was to develop an optimal formulation of WKS13 for potential clinical application by employing the dual targeting formulation strategy [ 12 ], in which a dry powder aerosol can be deposited in both the upper and lower respiratory tract simultaneously for antiviral activity through intranasal administration. A dual targeting formulation which contained particles with bimodal size distribution was prepared by blending spray dried powder of WKS13 of two different particle sizes, with the large particles (> 10 μm) for nasal deposition whilst the small particles (< 5 μm) for lung deposition. Cyclodextrin was used as the major excipient as it has been demonstrated to be an effective stabiliser to preserve protein activity during spray drying [ 13 , 14 ], with leucine added to the formulation in attempt to improve powder dispersibility [ 15 ]. The physicochemical properties and aerosol performance of the dual targeting formulation were examined. The prophylactic efficacy of the mAb formulation against SARS-CoV-2 was also studied in hamsters following intranasal and pulmonary delivery. In the context of variants with enhanced transmissibility, the protective effects of the dual targeting antibody formulations in treated hamsters cohoused with SARS-CoV-2 Delta variant challenged hamsters were also investigated. 2 Materials and methods 2.1 Materials Humanised WKS13 mAb was prepared from immunised mice, with the Fc fragment replaced with human IgG1 Fc [manuscript under revision, see supplementary data]. 2-hydroxypropyl-β-cyclodextrin (HPBCD), L-leucine, Brilliant Blue R-250, phosphate-buffered saline (PBS) and sodium phosphate (Na 3 PO 4 ) were purchased from Sigma Aldrich (Saint Louis, USA). Dithiothreitol (DTT), prestained protein ladder (PageRuler™ Plus), Dulbecco's Modified Eagle Medium (DMEM) and foetal bovine serum (FBS) were purchased from Thermo Fisher Scientific (Waltham, MA, USA). All reagents were of analytical grade or higher unless otherwise stated. 2.2 Preparation of dry powder formulation of WKS13 by spray drying The feed solution was prepared by mixing stock solutions of WKS13 (15 mg/mL in PBS), HPBCD (30 mg/mL in water) and leucine (10 mg/mL in water) to a final solute concentration of 2% ( w / v ) ( Table 1

). The feed solution was mixed by gentle swirling and loaded into a syringe pump (Legato 210, KD Scientific, MA, USA). All spray dried formulations were prepared using a laboratory scale spray dryer with a high-performance cyclone (Mini Spray Dryer B-290, Büchi Labortechnik AG, Flawil, Switzerland), with aspiration rate at 100% (approximately 35 m 3 /h) and inlet temperature of 100 °C (an outlet temperature of 62–64 °C was measured in all formulations). Half of the feed solution was atomised at a feed rate of 0.9 mL/min with a two-fluid nozzle (TFN; Büchi, Switzerland) operated with a nitrogen gas flow rate of 742 L/h. The other half of the feed solution was atomised at a feed rate of 2.5 mL/min with an ultrasonic nozzle (USN; Büchi, Switzerland) controlled at 1.0 W. The spray dried powders produced by the two different nozzles were collected separately and stored in desiccators until further analysis. Blank powder formulations that contained only excipients without mAb were also prepared (Supplementary Table S1). The production yield was defined as the percentage mass of powder collected to the initial total solute mass in the feed solution. To prepare dual targeting formulations, spray dried WKS13 powders that were produced with the same feed solution but different nozzle were mixed at different weight ratios using a Turbula® shaker-mixer type T2F (Willy A. Bachofen AG Maschinenfabrik, Basel, Switzerland) ( Table 1 ). A total of 50 mg of powder was weighed into a 50 mL glass vial and subjected to a constant rotational speed of 49 rpm for 10 min [ 12 ]. Table 1 Dry powder formulations of WKS13 mAb produced by spray drying. The mixed formulations were prepared by blending two single formulations at a specific ratio ( w /w). Table 1 Single formulations C-TFN C-USN Cleu-TFN Cleu-USN Nozzle Two-fluid nozzle Ultrasonic nozzle Two-fluid nozzle Ultrasonic nozzle Composition WKS13: HPBCD 10: 90 (w/w) WKS13: HPBCD: Leucine 10: 70: 20 ( w /w) Feed rate (mL/min) 0.9 2.5 0.9 2.5 Mixed formulations (mixing ratio: w/w) M-C3 3 : 1 M-C2 1 : 1 M-C1 1 : 3 M-Cleu3 3 : 1 M-Cleu2 1 : 1 M-Cleu1 1 : 3 2.3 Morphology study and residual moisture measurement The morphology of the spray dried WKS13 powder was visualised by scanning electron microscopy (SEM; Hitachi S-4800 N, Tokyo, Japan) at 5 kV. The powders were sprinkled onto black adhesive carbon tape that was pasted on aluminium stubs. Any excess layers of powder were removed by clean air. The stubs were sputter-coated with approximately 13 nm of gold‑palladium alloy for 120 s using a sputter coater (Q150R ES Plus, Quorum Technologies, East Sussex, UK). The residual moisture content of the spray dried WKS13 powder was determined by thermogravimetric analysis (TGA). Approximately 3 mg of each powder formulation was heated from ambient temperature to 105 °C at a constant rate of 10 °C/min in a thermogravimetric analyser (TGA 5500, TA Instruments, Newcastle, DE, USA). The residual moisture content was determined by the final weight loss upon heating. 2.4 Particle size distribution and aerosol performance evaluation The volumetric size distribution of the spray dried WKS13 powders was measured using a HELOS/KR laser diffractometer (Sympatec, Germany) as previously described [ 12 ]. In brief, a nasal powder device (Unit Dose System Powder Nasal Spray, Aptar Pharma, France) was filled with 3.0 ± 0.5 mg of powder and manually dispersed. The particle size data are presented as D 10 , D 50 , and D 90 , which represent the equivalent spherical volume diameters at 10%, 50% and 90% cumulative volumes, respectively. Span was calculated as (D 90  − D 10 )/D 50 . The most representative volumetric particle size distribution of each formulation were plotted for comparison. The aerodynamic size distribution of the spray dried WKS13 powders was evaluated using a Next Generation Impactor (NGI) coupled with a 1 L glass expansion chamber (Copley, Nottingham, UK) as previously described [ 12 ]. Briefly, 6 mg of powder was loaded into a nasal powder device (Unit Dose System Powder Disposable Nasal Spray, Aptar Pharma, France) and dispersed at a flow rate of 15 L/min. Ultrapure water was used to rinse and dissolve the powder deposited on all stages of the NGI. The collected samples were filtered through a 0.45-μm membrane filter and the concentration of HPBCD was quantified by an established high-performance liquid chromatography (HPLC) method as previously described [ 16 ]. Fifty microlitres of sample was injected into two conjoined Hi-Plex H guard columns (Agilent Technologies, Santa Clara, CA, USA) with ultrapure water as the mobile phase at 65 °C, running at a flow rate of 0.6 mL/min. HPBCD was detected with the refractive index detector (RID) and the peaks were integrated with the Agilent Technologies OpenLab CDS ChemStation Edition (version C.01.06) software. For each powder formulation, dispersions were performed in triplicates. The recovered dose was defined as the total mass of HPBCD quantified on all stages of the NGI. Residual fraction (RF) referred to the fraction of powder that was undispersed and remained in the nasal device. Nasal fraction (NF) was defined as the percentage fraction of powder that had an aerodynamic diameter of over 10.0 μm. Throat fraction (TF) was defined as the percentage of particles with aerodynamic diameter between 5.0 μm and 10.0 μm. Fine particle fraction (FPF) was defined as the percentage fraction of particles with aerodynamic diameter below 5.0 μm. All fractions (RF, NF, TF and FPF) were calculated with respect to the recovered dose. 2.5 Protein content, integrity and monomer measurement The spray dried WKS13 powders were reconstituted in ultrapure water and the antibody concentration was measured by UV absorbance at 280 nm (Take3™ microvolume plate, BioTek® Instruments, VT, USA). Sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) was conducted to examine the molecular weight of mAb before and after the spray drying process. Unformulated WKS13 was included as a control. One set of samples were prepared with SDS at room temperature, the other was reduced with 5 mM dithiothreitol (DTT) and boiled at 95 °C for 5 min in a dry bath. Two micrograms of mAb samples (reduced and non-reduced) were loaded into the wells of 10% acrylamide gels. The electrophoresis system (Mini-PROTEAN® Tetra System, Bio-Rad) was controlled at an applied voltage of 80 V for 40 min, followed by 120 V for 60 min. Once the electrophoresis was completed, the gels were stained in 0.1% w / v Coomassie Brilliant blue R-250 for 2 h. The stained gels were destained by washing twice with fresh destaining solution every 2 h and left to destain overnight. The gel with the stained protein bands were imaged using gel documentation system (G:BOX Chemi XR5, Syngene, Cambridge, UK) operated with the Genesys software (version 1.6.9.0, Syngene). To monitor potential protein aggregation, the monomer content of mAb in the formulations were quantified before and after spray drying using size-exclusion chromatography (SEC). Fifty microliters of buffer-reconstituted spray dried WKS13 samples, adjusted to a protein concentration of 200 μg/mL, were injected into a Yarra™ 3 μm SEC-3000 column (Phenomenex®, Torrance, CA, USA) with aqueous Na 3 PO 4 as the mobile phase at 25 °C, running at a flow rate of 0.8 mL/min. Using a diode array detector (Agilent Technologies), eluted proteins were detected at 214 nm. The monomer peaks were integrated using Agilent Technologies OpenLab CDS ChemStation Edition (version C.01.03) software and the percentage of monomer content was calculated. 2.6 Animal ethics approval Male Syrian hamsters (4–6 weeks old) were obtained from the Chinese University of Hong Kong Laboratory Animal Service Centre through the University of Hong Kong (HKU) Centre for Comparative Medicine Research. The experimental procedures were approved by the Committee on the Use of Live Animals in Teaching and Research of HKU (CULATR 6094–22) and were performed according to the standard operating procedures of Biosafety Level 3 animal facilities as previously described [ 17 ]. 2.7 In vivo prophylactic efficacy of WKS13 formulations against SARS-CoV-2 2.7.1 Single administration of reconstituted liquid of WKS13 formulations through intranasal route The hamsters were divided into six groups (four hamsters per group). In the first four groups, spray dried powders of WKS13 (C-TFN, C-USN, Cleu-TFN, Cleu-USN) were respectively reconstituted in PBS (5 mg powder in 100 μL PBS, containing 500 μg mAb) and administered dropwise using a pipette to the nostrils of hamsters under anaesthesia by intraperitoneal injection of ketamine (200 mg/kg) and xylazine (10 mg/kg). The other two groups received either an equal volume of PBS (100 μL) via intranasal administration (negative control) or an equal amount of unformulated WKS13 (500 μg mAb) via intraperitoneal injection (positive control). 2.7.2 Dual administration of WKS13 formulations through intratracheal and intranasal routes The hamsters were divided into five groups (four hamsters per group). The first group of hamsters received C-TFN powder (2.5 mg, containing 250 μg mAb) through intratracheal administration, followed by intranasal administration of C-USN powder (2.5 mg, containing 250 μg mAb). The second group of hamsters received C-TFN as reconstituted solution (2.5 mg powder in 100 μL PBS, containing 250 μg mAb) through intratracheal administration, followed by intranasal administration of C-USN as reconstituted solution (2.5 mg powder in 100 μL PBS, containing 250 μg mAb). The other two groups received blank powder (C-TFN-B) or PBS through intratracheal administration, followed by intranasal administration of blank powder (C-USN-B) or PBS (negative controls), respectively. The last group received an equal amount of unformulated WKS13 via intraperitoneal injection (positive control). During intratracheal administration, powder was dispersed using a dry powder loading device into a guiding cannula that was intubated into the trachea of the hamster as previously described [ 18 ]. For intratracheal liquid administration, a high-pressure syringe (Model FMJ-250; PennCentury Inc., Wyndmoor, PA, USA) was filled and aerosolised with the Microsprayer® Aerosolizer (model IA-1C; PennCentury Inc., Wyndmoor, PA, USA) [ 19 ]. During intranasal administration, powder was delivered using the dry powder insufflator (PenWu Device for Dry Powder (Mouse), BJ-PW-FM-M; Shanghai BioJane Biological Technology, Shanghai, China) by gentle insertion into the nostril of the hamster [ 20 ]. For liquid administration, the reconstituted solution was administered dropwise using a pipette into the nostrils of hamsters under anaesthesia. 2.7.3 SARS-CoV-2 challenge after administration of WKS13 formulations WKS13 was administered at a dose of 500 μg mAb per animal (equivalent to ∼5 mg/kg) in all groups. At 24 h post-administration, the hamsters were intranasally challenged with 10 5 plaque-forming units (p.f.u.) SARS-CoV-2 Delta strain (B.1.617.2) (hCoV-19/Hong Kong/HKU-210804-001/2021; GISAID: EPI_ISL_3221329). All hamster groups were sacrificed for virological and histopathological analyses at four days post-infection (d.p.i.) as previously described [ 21 ]. The nasal wash and right lung homogenate were used for the determination of viral burden using quantitative real-time reverse transcriptase-polymerase chain reaction (qRT-PCR) and median tissue culture infectious dose (TCID 50 ) assay, while the left lung was used for histopathological analysis and immunofluorescence staining. 2.8 In vivo contact transmission study The contact transmission studies were performed as previously reported [ 22 ]. The hamsters were divided into three groups (each group includes 3 repeats of donor and receipt hamster combination). The first recipient group was administered with C-TFN powder (2.5 mg) intratracheally, followed by intranasal administration of C-USN powder (2.5 mg). The second recipient group was administered with blank powder intratracheally, followed by intranasal administration of blank powder (negative control). The third recipient group received unformulated WKS13 intraperitoneally (positive control). The three donor groups of hamsters were intranasally challenged with SARS-CoV-2 Delta variant at 0 d.p.i. After 24 h, each virus-challenged donor hamster was transferred to a new cage with one naïve recipient hamster as a close contact. The hamsters were co-housed for 4 h before transferal to separate new cages. The donor and recipient hamsters were sacrificed at 4 d.p.i. and 4 days post-treatment, respectively, for viral load quantification using qRT-PCR method. 2.9 Determination of viral load by qRT-PCR Lung tissues were homogenised and extracted for total RNA with RNeasy Mini RNA Extraction Kit (Qiagen, Hilden, Germany). Nasal wash samples collected into 400 μL of viral transporting medium were extracted for total RNA using QIAamp Viral RNA Mini Kit (Qiagen, Hilden, Germany). One step qRT-PCR was performed for the detection of the copies of SARS-CoV-2 virus RdRp gene using QuantiNova Probe RT-PCR kit (Qiagen, Hilden, Germany) on LightCycler 480 system (Roche) as previously described [ 23 ]. Primers and probes were listed as follow - SARS-CoV-2 RdRp, forward: 5’ CGCATACAGTCTTRCAGGCT 3′; reverse: 5’ GTGTGATGTTGAWATGACATGGTC 3′; probe (5′ to 3′): FAM- TTAAGATGTGGTGCTTGCATACGTAGAC-lABkFQ. β-actin,Forward: 5’ ATGGCCAGGTCATCACCATTG 3′; Reverse: 5’ CAGGAAGGAAGGCTGGAAAAG 3′; Probe (5′ to 3′): Cy5-AGCGGTTCCGTTGCCCTGAG-IABkFQ. 2.10 Median tissue culture infectious dose (TCID 50 ) assay Infectious virus titres in the lung and nasal wash were determined by TCID 50 assay in VeroE6 cells as previously described [ 24 , 25 ]. The lung and nasal wash samples were homogenised in culture medium, and the supernatant was collected by centrifugation. The samples were diluted serially at 10-folds with culture medium and inoculated into confluent VeroE6 monolayer. After virus absorption at 37 °C for 1 h, the inoculum was removed; cells were washed and returned to culture at 37 °C in 5% CO 2 for 72 h. Cytopathic effects were observed. TCID 50 , defined as the dilution of virus required to infect 50% of a cell culture, was calculated using Spearman-Karber method. 2.11 Histology and immunofluorescence staining Fixed hamster lung tissues were processed, embedded, and cut to prepare 5 mm thick tissue sections on glass slides. Before staining, the slides were dewaxed with xylene and serially decreased ethanol concentrations (100%, 95%, 70%). The tissue slides were stained with Gill's haematoxyline and eosin (H&E) (Thermo Fisher Scientific, Waltham, MA, USA) as previously described [ 26 ]. Viral antigens were stained by immunofluorescences with specific antibodies: rabbit anti-SARS-CoV-2 nucleocapsid (N) antibody [ 22 ]. 2.12 Statistical analysis All statistical analyses were conducted with GraphPad Prism (GraphPad Software, La Jolla, CA, USA). The sample size (n) was indicated in the text or figure captions for each experiment. A significance level of p  < 0.05 was considered statistically significant throughout this study. 3 Results 3.1 Physicochemical properties of spray dried WKS13 mAb powder formulations WKS13 dry powders were produced by spray drying using TFN or USN to obtain particles with suitable size range for lung and nasal deposition, respectively. The formulations were prepared either with HPBCD as the sole excipient (C-TFN and C-USN), or with the addition of leucine (Cleu-TFN and Cleu-USN). Powders prepared with TFN had a higher production yield (89.6 to 93.0%) compared to those prepared with the USN (61.8 to 64.1%) ( Table 2

), possibly because the system was more efficient in capturing small particles. The measured mAb contents in all formulations were above 8% w /w ( Table 2 ). All powder formulations demonstrated low levels of residual moisture (< 4% w /w) after spray drying) ( Table 2 ), with leucine-containing formulations exhibiting a lower moisture content than their leucine-free counterparts ( p  < 0.05). However, there was no significant difference in residual moisture content between formulations prepared with the same composition but different atomisation nozzle (TFN vs. USN, p  > 0.05). All spray dried powder formulations showed rapid dissolution profile that allows immediate release of WKS13 (Supplementary Fig. S1). Table 2 The production yield, measured mAb contents and residual moisture content of the spray dried powder formulations of WKS13. Data are presented as mean ± standard deviation ( n  = 3). Table 2 Formulation C-TFN C-USN Cleu-TFN Cleu-USN Production yield (% w /w) 89.6 61.8 93.0 64.1 mAb content (% w/w) 8.9 ± 0.5 8.3 ± 0.4 8.1 ± 0.4 8.4 ± 0.3 Residual moisture # (% w/w) 3.6 ± 0.5 2.9 ± 0.2 2.3 ± 0.1 2.0 ± 0.2 # No significant difference between TFN and USN formulations prepared with the same feed solution ( p  > 0.05). The morphology of the spray dried WKS13 powders was visualised by SEM ( Fig. 1 a). The particles exhibited irregular indentations in the exterior surface, forming a shrivelled appearance. Those produced with HPBCD as the sole excipient (C-TFN and C-USN) had smoother exterior surfaces and consistent shapes and sizes, as compared to particles produced with the addition of leucine (Cleu-TFN and Cleu-USN) which had coarser surfaces with wrinkled texture. All formulations exhibited a relatively uniform size distribution. Particles produced with the TFN were visibly smaller (<5 μm) than the particles produced with the USN (>10 μm). Upon mixing, a blend of small and large particles can be clearly observed, with the smaller particles loosely scattered around the surface of the larger particles. When mixed at different mixing ratios, the size distribution of the particles corresponded to the proportion of single formulations present in the mixed formulation. Large particles (>10 μm) were the dominant species when there was a high proportion of C-TFN or Cleu-TFN, while small particles (< 5 μm) became more prominent when the proportion of C-USN or Cleu-USN increased. The volumetric particle size distribution was measured by laser diffraction after the powders were dispersed from a nasal powder device. The data are presented as incremental size distribution ( Fig. 1 b) and equivalent spherical volume diameters at 10%, 50% and 90% cumulative volume (Supplementary Table S2). When particles were prepared with TFN, the particle size was larger when leucine was present in the formulation. Consistent with the SEM images, particles produced with the USN had a larger median size as compared to their TFN counterpart. A bimodal particle size distribution can be distinctly observed when mixed at a 1:1 w /w ratio in M-C2 and M-Cleu2 formulations. When the proportion of one formulation increased in the mixed formulation, the peak corresponding to the particle size of that formulation increased accordingly until a unimodal distribution is established. Fig. 1 Morphology and particle size distribution of the spray dried WKS13 formulations. (a) Scanning electron microscope (SEM) images at 5.0 k magnification (scale bar = 10 μm). (b) Incremental particle size distribution measured by laser diffraction. The most representative volumetric particle size distribution data of each formulation were plotted for comparison. Fig. 1 3.2 Aerosol properties of spray dried WKS13 mAb powder formulations For a dual targeting formulation, specific ranges of aerodynamic diameter are required to enable efficient deposition at intended sites along the respiratory tract. Particles with aerodynamic diameter >10 μm tend to be deposited in the nasal cavity while particles between 1 and 5 μm tend to deposit in the lower airways. The deposition fractions obtained from the NGI are presented as RF, NF, TF and FPF, which correspond to the powder collected from the nasal device, expansion chamber (representing nasal deposition), throat and NGI collection plates (fraction of particles <5 μm representing lung deposition), respectively ( Fig. 2 a & b). All formulations were effectively emitted from the nasal device with minimal retention (RF < 3%). Formulations prepared with the USN (C-USN and Cleu-USN) demonstrated high NF (both over 95%) and low FPF (both below 1%), indicating that these powder formulations were almost exclusively deposited in the nasal cavity. In comparison, formulations prepared with TFN (C-TFN and Cleu-TFN) exhibited higher FPF than their USN counterparts, demonstrating significant lung deposition. Comparing between the leucine-free and leucine-containing formulations, while there was no observable difference in the deposition profile between C-USN and Cleu-USN, the FPF of C-TFN (∼42%) was much higher than that of Cleu-TFN (∼22%). Overall, the deposition profile of each single formulation matched with its intended deposition site. Fig. 2 Aerosol performance of the spray dried WKS13 formulations. (a) M-C powders and (b) M-Cleu powders mixed at different mixing ratios and dispersed with nasal device. The mixed formulations were evaluated using the Next Generation Impactor (NGI) coupled with 1 L glass expansion chamber, operated at 15 L/min. Residual fraction (RF), nasal fraction (NF), throat fraction (TF) and fine particle fraction (FPF) were expressed with respect to the recovered dose. Linear regression of NF and FPF were plotted against fraction of (c) C-TFN and (d) Cleu-TFN in the formulation. Data are presented as mean ± standard deviation ( n  = 3). Fig. 2 To achieve dual deposition in both the nasal cavity and lower airways, TFN and USN formulations were mixed at a range of mixing ratios. At 1:1 mixing ratio, dual deposition was observed in both M-C2 and M-Cleu2, with NF:FPF ratio of 70:25 and 86:11, respectively. As the mixing ratio was further varied, the ratio of NF:FPF followed a linear trend ( Fig. 2 c & d). The NF:FPF ratio for the M-C formulations exhibited a wider range from 87:10 (M-C1) to 63:33 (M-C3) as compared to the M-Cleu formulations, with a narrow range from 96:3 (M-Cleu1) to 88:9 (M-Cleu3). This trend is due to the low FPF of Cleu-TFN when dispersed from a nasal device. The M-C formulations, with HPBCD as the sole excipient, are hence superior to M-Cleu formulations as the former offer a wider range of NF:FPF for customisable dual targeting delivery by intranasal administration. Conventionally, localised drug delivery to the respiratory tract is delivered through orally inhaled devices such as handheld dry powder inhalers. When dispersed with the Osmohale®, the presence of leucine in Cleu-TFN improved the aerosol performance (EF 73%, FPF 52%) compared to C-TFN (EF 49%, FPF 34%) (Supplementary Table S3). Overall, M-C formulations with HPBCD as the sole excipient demonstrate favourable dual targeting properties for customisable and efficient powder deposition in both the upper and lower airways which are the target sites of respiratory viral infection. 3.3 Structural integrity of WKS13 mAb in spray dried powder formulations To determine the structural integrity of WKS13 mAb, gel electrophoresis was conducted on the mAb samples before and after spray drying ( Fig. 3 a). The SDS-PAGE images of the non-reduced samples were similar to the unprocessed mAb, showing bands around 150 kDa and no sign of low molecular weight fragments. In the reduced samples, bands at 50 and 25 kDa bands are observed. These low molecular weight bands correspond to the heavy and light chains of the antibody after cleavage of disulfide bonds in the reduced samples. No observable changes in the molecular weight of the mAb before and after spray drying were detected, suggesting that the integrity of WKS13 in the powder samples were preserved. The mAb monomer content was also quantified before and after spray drying ( Fig. 3 b). The monomer content of all spray dried WKS13 formulations were similar to that of the unformulated mAb or feed solution without being subject to spray drying. No sign of mAb aggregation was observed. The neutralisation activity of WKS13 in the powder formulations was also analysed by incubation with live virus. The antibodies retained their neutralisation activity after spray drying (Supplementary Table S4). Fig. 3 Integrity of WKS13 in spray dried powder formulations. (a) SDS-PAGE images of WKS13 formulations before (PM) and after spray drying (SD), non-reduced and reduced with dithiothreitol (DTT). (b) Monomer content of WKS13 formulations before and after spray drying. Unformulated WKS13 was used as mAb control for comparison. Data are presented as mean ± standard deviation ( n  = 3). Fig. 3 3.4 In vivo neutralisation activity of WKS13 formulations against SARS-CoV-2 Prophylactic efficacy of the WKS13 formulations were evaluated by administering the mAb to hamsters 24 h prior to viral challenge, and the lung tissue and nasal wash were collected at 4 d.p.i. ( Fig. 4 a). To investigate whether WKS13 could retain its in vivo neutralisation activity after formulation by spray drying, the spray dried WKS13 powders were first reconstituted in PBS and administered intranasally as solution. The viral loads in the lung tissues of hamsters receiving the WKS13 formulations were significantly lower than that of PBS-treated hamsters ( p  < 0.05), and the results were comparable to the unformulated WKS13 mAb administered intraperitoneally ( Fig. 4 b). There was no significant difference among the four spray dried WKS13 formulations, or with the unformulated WKS13. However, the effect on viral loads in the nasal wash was less impressive ( Fig. 4 c). Only the groups received reconstituted C-USN formulation intranasally and unformulated WKS-13 intraperitoneally displayed a significantly lower viral load as compared to the PBS control group ( p  < 0.05). It is speculated that the liquid formulations failed to retain in the nasal cavity, leading to poor local viral neutralisation by the mAb. Nonetheless, TCID 50 were also measured to determine virus infectivity in the lung ( Fig. 4 d) and nasal ( Fig. 4 e) samples. Compared to the PBS control group, the infectious viral titers were significantly lower in both the lung and nasal wash samples in the groups receiving reconstituted WKS13 powders and intraperitoneal unformulated WKS13 ( p  < 0.05). Fig. 4 In vivo prophylactic efficacy of reconstituted WKS13 formulations against SARS-CoV-2 Delta variant. (a) Scheme of the prophylactic efficacy - intranasal (I.N.) administration of WKS13 mAb formulations (C-TFN, Cleu-TFN, C-USN and Cleu-USN) as reconstituted liquid, with I.N. administration of PBS or intraperitoneal (I.P.) injection of unformulated WKS13 as controls. Viral loads in the (b) lung tissues and (c) nasal wash were determined by qRT-PCR at 4 days post-infection. Infectious viral titer was determined by TCID 50 assay in VeroE6 cells for the (d) lung tissues and (e) nasal wash. One-way ANOVA was used for statistical analysis. Data are presented as mean ± standard deviation ( n  = 4). Fig. 4 Next, C-TFN and C-USN were chosen for dual targeting administration due to the wider customisable range of aerosol deposition profile. The hamsters were first administered intratracheally with C-TFN, and subsequently administered intranasally with C-USN ( Fig. 5 a). The formulations were administered either as dry powder or reconstituted solution. The resultant viral load and TCID 50 were quantified in the lung tissues ( Fig. 5 b and d) and nasal wash ( Fig. 5 c and e) of the hamsters, respectively. Regardless of whether powder or liquid form was given, dual administration of C-TFN and C-USN resulted in significantly lower viral load in the lung tissues and nasal wash of hamsters as compared to the control group that received blank formulations (p < 0.05). The reduction in viral load were comparable to those receiving unformulated WKS13 mAb intraperitoneally, suggesting that the in vivo neutralisation activity of WKS13 was successfully preserved after spray drying. Histopathological examination of H&E stained lung tissues ( Fig. 6

) revealed alveolar damage and interstitial inflammatory infiltration when hamsters were treated with PBS or blank powders. In contrast, the alveolar damage and interstitial infiltration were alleviated substantially in the lung tissues of hamsters treated with unformulated WKS13 intraperitoneally or dual administration of C-TFN intratracheally and C-USN intranasally. Consistent with the viral loads detected in the lung tissues, the images of immunofluorescence-stained lung tissues ( Fig. 6 ) showed high level of viral nucleocapsid antigen in hamsters treated with PBS or blank powders but not in animals that received WKS13, either as unformulated mAb or dual administration the C-TFN and C-USN powder formulations. In addition, there were no significant changes in body weight over time for animals receiving WKS13 formulations (Supplementary Table S5 and S6). Collectively, these results indicate that dual delivery of mAb powders offered safe and effective antiviral protection against SARS-CoV-2 Delta variant infection in a prophylactic setting. Fig. 5 In vivo prophylactic efficacy of dual administration of WKS13 formulations against SARS-CoV-2 Delta variant. (a) Scheme of the prophylactic efficacy study - intratracheal (I.T.) administration of C-TFN and intranasal (I.N.) administration of C-USN as dry powder or reconstituted liquid, with the administration of corresponding blank formulations or intraperitoneal (I.P.) injection of unformulated WKS13 as controls. Viral loads in the (b) lung tissues and (c) nasal wash were determined by qRT-PCR at 4 days post-infection. Infectious viral titer was determined by TCID 50 assay in VeroE6 cells for the (d) lung tissues and (e) nasal wash. One-way ANOVA was used for statistical analysis. Data are presented as mean ± standard deviation (n = 4). C-TFN-B and C-USN-B indicates blank control of C-TFN and C-USN, respectively. Fig. 5 Fig. 6 The histopathological changes and virus replication in the lung tissues of hamsters infected with SARS-CoV-2 Delta variant. The hamsters either received PBS intranasally (I.N.); unformulated WKS13 intraperitoneally (I.P.); C-TFN powder intratracheally (I.T.) and C-USN powder intranasally (I.N.); or C-TFN-B (blank) powder I.T. and C-USN-B (blank) I.N. The lung tissues were harvested at 4 days post-infection. Representative images of H&E stained lung tissue sections (scale bar 100 μm) and immunofluorescence-stained lung tissue sections (scale bar 50 μm) with viral nucleocapsid protein detected by specific antibody (green) and cell nuclei stained by DAPI (blue). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.) Fig. 6 3.5 In vivo contact transmission study of dual targeting WKS13 formulation against SARS-CoV-2 Currently, Syrian hamsters are the only rodent model in which airborne transmission can easily be tested. In this study, the transmissibility of SARS-CoV-2 Delta variant was evaluated by cohousing WKS13-treated hamsters (recipient) with those challenged with the virus (donor) ( Fig. 7 a). At the same 0 d.p.i., recipient hamsters were treated with WKS13 whereas donor hamsters were challenged with SARS-CoV-2. At 1 d.p.i., when significant virus shielding become detectable from the donor hamsters, each animal was co-housed with the other recipient hamster to enable close contact. Viral loads in the lungs and nasal wash were quantified at 4 d.p.i., and the results were compared between the donor and recipient groups as a reflection of virus transmission. The pre-treatment with dual administration of C-TFN powder (to the lung) and C-USN powder (to the nasal cavity) offered protection to animals from the viruses ( Fig. 7 b), as indicated by the significantly reduced viral load in the lung tissues in the recipient group ( p  < 0.05), while the administration of blank formulations did not achieve the same effect, indicating that transmission of virus occurred when the animals did not receive WKS13 mAb. The viral load in the lungs of animals treated with dual administration of mAb formulations was on average 100-fold lower than those treated with intraperitoneal injection of unformulated mAb although there was no significant difference between the two groups ( p  = 0.0729), indicating localised aerosol delivery to the lungs enabled more efficient blockage of viral transmission. In terms of nasal wash, both recipient groups that received mAb, either as unformulated WKS13 ( p  = 0.0014) or dual administration of WKS13 formulations ( p  = 0.0026), displayed a significantly lower viral load as compared to the recipient group that received blank formulations ( Fig. 7 c). Overall, the transmission study suggested that dual administration WKS13 formulations offer considerable benefits by reducing the viral loads in both upper and lower respiratory tracts of recipient animals, which may reduce the risk of severe infection. Fig. 7 In vivo contact transmission study of SARS-CoV-2 Delta strain. (a) Scheme of the contact transmission study - the donors were challenged with SARS-CoV-2 Delta variant; the recipients were pre-treated with dual administration of C-TFN/C-USN powder formulations or blank formulations through intratracheal and intranasal route, or unformulated WKS13 by intraperitoneal injection on the same day. Co-housing between donor and receipt hamsters were performed on 1 day post-infection for 4 h before transferal to single housing. Viral loads in the (b) lung tissues and (c) nasal wash of all hamsters were determined by qRT-PCR after 4 days of post-infection or post-treatment. Two-way ANOVA was used for statistical analysis. Data are presented as mean ± standard deviation ( n  = 3). Fig. 7 4 Discussion Neutralising mAb is invaluable in combating respiratory viral infections, with several mAbs already approved for prophylaxis or treatment of COVID-19 [ [27] , [28] , [29] ]. However, there are limitations in the use neutralising mAb against viruses. For instance, mutations in the SARS-CoV-2 spike protein, which is the major target of neutralising mAbs, enable viruses to escape neutralisation, as shown in the resistance of Omicron subvariants to mAb [ 30 ]. There are several strategies to improve the efficacy of neutralising mAb. One strategy is to design mAb with broad-spectrum activity, such as the WKS13 used in this study. Another strategy is to improve delivery efficiency [ 31 ]. We propose to adopt a dual targeting approach, the concept of which entails the delivery of a therapeutic agent directly to both the nasal cavity and lower lung region simultaneously for enhanced therapeutic efficacy at the two major sites of infection. Since the site of deposition in the airways is largely dependent on particle size, dual targeting mAb formulations could be obtained by blending mAb powder of two different particle size range to achieve deposition in the intended regions of the respiratory tract, i.e. , the nasal cavity and lower airways. One of the major challenges in developing dry powder aerosol of mAb is to preserve protein integrity while achieving good powder dispersibility and aerosolisation for effective deposition in the respiratory tract. Spray drying is a particle engineering technique that involves flash drying of atomised droplets at an elevated temperature. Although this drying technology is commonly utilised to produce inhalable powders of vulnerable biological molecules [ 19 , 32 , 33 ], the drying process using high temperature and atomisation nozzles inevitably subjects mAb to shear, interfacial and thermal stresses that may contribute to the instability of proteins, causing fragmentation and aggregation. HPBCD, which is a cyclodextrin derivative, was chosen in this study to be the excipient because of its protein stabilising property [ 14 , 34 ]. It has been suggested that cyclodextrin can inhibit protein aggregation by binding to the exposed hydrophobic residues on proteins. It also exhibits non-ionic surfactant effect by displacing proteins from the air-liquid interface during atomisation, thereby protecting them from denaturation. Apart from the choice of excipient in the formulation, the process condition is also crucial when formulating the heat-labile mAb. The employment of HPBCD as stabiliser coupled with the relatively mild spray drying condition (inlet temperature of 100 °C; outlet temperature below 65 °C) successfully preserved the mAb integrity with no evidence of fragmentation or aggregation, and the drying was complete with a low residual moisture content of below 4% across all spray dried WKS13 formulations. Most importantly, all WKS13 formulations remained biologically active, as shown in the in vitro live virus neutralisation antibody assay and the in vivo prophylactic efficacy study. Furthermore, WKS13 was instantaneously released upon powder dissolution in all formulations, thereby providing rapid onset of action. Leucine is commonly used in inhaled dry powder aerosol formulation to improve powder dispersibility [ 15 , 35 , 36 ]. The incorporation of leucine in the formulation has led to increased hydrophobicity and surface roughness of spray-dried particles, thereby promoting powder de-aggregation. As expected, Cleu-TFN had a higher FPF than C-TFN when the powders were dispersed from an oral inhaler. However, its role as dispersion enhancer was not reflected when the powders were dispersed from a nasal device. The FPF of Cleu-TFN was almost half of C-TFN. As the nasal device used in this study is an active device in which the powders are dispersed by compressed air generated by a pump-like mechanism [ 37 ], the role of leucine was diminished as all formulations (with or without leucine) were extremely effective in emitting from the nasal device. On the contrary, Cleu-TFN powders displayed a much larger particle size, with the median diameter almost double to that of C-TFN. This observation could be explained by the low aqueous solubility of leucine. The rapid evaporation of solvent during spray drying led to crystallisation of leucine on the droplet surface, resulting in the formation of large and hollow particles [ 38 ]. The FPF of Cleu-TFN was barely over 20%, only a small proportion of powder could reach the lower airways following dispersion from a nasal device. An ideal dual targeting formulation would contain a blend of two powder species, one efficient in depositing in the nasal cavity while the other efficient in depositing in the lung. This would allow a wide range of customisable deposition profiles to be created by mixing the two at an appropriate ratio. Given the poor lung deposition of the Cleu formulations following dispersion from a nasal device, the C-TFN and C-USN pair was identified to be more suitable for use in the dual targeting formulation. Due to the substantial anatomical and physiological differences between rodents and humans, the dual deposition profile of C-TFN/C-USN blends ( i.e. the M-C formulations), which were designed for human use, was not examined in animals. Instead, C-TFN and C-USN were administered separately to the lung and nasal cavity of hamsters, respectively, to evaluate their neutralisation effect. The in vivo prophylactic efficacy of WKS13 was successfully demonstrated with this dual administration approach. Significantly lower viral loads in both the upper and lower respiratory tract was observed after direct viral infection and indirect transmission from infected hamsters, suggesting lowered risk of severe infection and transmissibility. Previous studies that investigated local delivery of neutralising mAbs have been focused on administration through nebulisation or intranasal instillation of liquid formulation [ 29 ]. The direct administration of neutralising mAb in dry powder form through the pulmonary and/or intranasal route has yet to be reported. Although the antiviral effect was not superior to systemic administration of the unformulated WKS13 mAb in the current study, the dual targeting approach using nasal powder to deliver neutralising mAb offers several unique advantages. Formulation of mAb as dry powder can improve protein stability with extended shelf-life while avoiding cold-chain logistics. Moreover, it is non-invasive, portable, with the possibility of self-administration for use in outpatients. These attributes are particularly useful when a rapid mass distribution of neutralising mAb is required during an early stage of a disease outbreak to prevent the transmission and progression of a highly contagious infectious disease. One interesting observation is that the WKS13 formulations appeared to be more effective in neutralising viruses in the lung than in the nasal cavity of hamsters. This could be related to both the mechanism of action of mAb against the viruses and the design of the powder formulations. SARS-CoV-2 enters the host cells via the angiotensin-converting enzyme 2 (ACE2) receptors and WKS13 blocks viral entry to the hosts by binding to the ACE2 RBD of SARS-CoV-2 spike protein. In human, ACE2 receptors are found to be most abundantly expressed in the nasal cavity, with decreasing expression from the upper to lower respiratory tract [ 39 , 40 ]. While the expression of ACE2 receptors in hamsters is not clearly understood, it is possible that the neutralising effect can be more prominent in the lower airways than in the nasal cavity due to the different expression levels of ACE receptors at these two sites. In the current study, an equal dose of WKS13 was applied to the lung and nasal cavity when the dual targeting approach was employed. To maximise the efficiency of WKS13, the dose of mAb between the two target sites could be adjusted by manipulating the ratio of the dual powder blend. In addition, neutralising mAb must be present at the airway epithelium to interfere with the virus-host interaction before viral entry occurs. The rate of mucociliary clearance in the nasal cavity is higher than that in the lower airways due to the higher population of ciliated cells [ 41 ]. As a result, particles deposited in the nasal cavity tend to be removed more quickly from the airways. Formulation strategy by incorporating mucoadhesive agents such as chitosan and methylcellulose derivatives [ 42 ] into the nasal fraction could be considered to maximise the nasal residence time of mAb for prolonged neutralisation activity. 5 Conclusions Overall, dual targeting nasal powder formulation is a promising strategy for delivering neutralising mAb to the respiratory tract as a prophylactic measure against respiratory viral infections. This is particularly important in a ‘post-pandemic’ era, whereby severe cases have dramatically decreased and prophylactic measures are becoming increasingly critical to reduce virus transmission to protect high-risks populations and to reduce socioeconomic loss due to absence from work. With the use of spray drying technique and HPBCD as stabiliser excipient, dry powders of WKS13 with preserved structural integrity and biological activity that was comparable to the unformulated antibody were successfully produced. A dual targeting formulation with customisable aerosol deposition profile can be achieved by blending particles of different sizes with an appropriate mixing ratio. While the in vivo prophylactic efficiency of dual targeting WKS13 formulation has been demonstrated in the current study using hamsters as model, future work will focus on examining the pharmacokinetic profile of the dual targeting formulations and their therapeutic efficacy against different variants of SARS-CoV-2 as well as other respiratory viruses. Moreover, further investigation on mixing mechanism will be conducted to optimise the mixing parameters for long-term formulation stability. CRediT authorship contribution statement Han Cong Seow: Conceptualization, Methodology, Formal analysis, Investigation, Visualization, Writing – original draft. Jian-Piao Cai: Methodology, Formal analysis, Investigation, Writing – review & editing. Harry Weijie Pan: Investigation. Cuiting Luo: Investigation. Kun Wen: Resources. Jianwen Situ: Investigation. Kun Wang: Investigation. Hehe Cao: Investigation. Susan W.S. Leung: Writing – review & editing. Shuofeng Yuan: Conceptualization, Validation, Writing – review & editing, Supervision, Funding acquisition. Jenny K.W. Lam: Conceptualization, Validation, Writing – original draft, Supervision, Project administration, Funding acquisition. References 1 Chen L.L. Abdullah S.M.U. Chan W.M. Chan B.P. Ip J.D. Chu A.W. Lu L. Zhang X. Zhao Y. Chuang V.W. Au A.K. Cheng V.C. Sridhar S. Yuen K.Y. Hung I.F. Chan K.H. K.K. To Contribution of low population immunity to the severe omicron BA.2 outbreak in Hong Kong Nat. Commun. 13 2022 3618 35750868 10.1038/s41467-022-31395-0 PMC9232516 2 Prubeta B.M. Variants of SARS CoV-2: mutations, transmissibility, virulence, drug resistance, and antibody/vaccine sensitivity Front. Biosci. (Landmark Ed.) 27 2022 65 35227008 10.31083/j.fbl2702065 3 Focosi D. Tuccori M. 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Supplementary material 1 Image 1 Data availability Data will be made available on request. Acknowledgements The study was financially supported by the Health and Medical Fund (HMRF 20190582, 19180502), HMRF Fellowship (07210107), 10.13039/501100005407 Food and Health Bureau ; 10.13039/501100001809 National Natural Science Foundation of China (NSFC)/ Research Grants Council (RGC) Joint Research Scheme (N_HKU767/22); Hong Kong PhD Fellowship (PF18–13277), RGC, Hong Kong ; and the Health@InnoHK program of the 10.13039/501100003452 Innovation and Technology Commission of the Hong Kong SAR Government. The authors thank Mr. Ray Lee (Department of Pharmacology and Pharmacy, HKU) for his kind assistance with the TGA experiments. Appendix A Supplementary data to this article can be found online at https://doi.org/10.1016/j.jconrel.2023.04.029 .

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# 通过双靶向粉末制剂实现单克隆抗体对SARS-CoV-2的中和作用

## 摘要

中和单克隆抗体(mAb)是我们对抗呼吸道病毒感染的武器库中的重要武器。然而,中和单克隆抗体的有效性受到突变变体快速出现的阻碍。早期给予具有更高递送效率的广谱单克隆抗体有可能提高疗效和患者预后。WKS13是一种人源化单克隆抗体,此前已被证明对SARS-CoV-2变体具有广谱活性。在本研究中,设计了一种双靶向制剂策略,将WKS13递送至鼻腔和下呼吸道这两个SARS-CoV-2感染的关键部位。首先通过喷雾干燥制备WKS13干粉,使用环糊精作为稳定剂赋形剂。使用双流体喷嘴(TFN)制备粒径小于5 μm的颗粒用于肺部沉积(C-TFN制剂),使用超声喷嘴(USN)制备粒径大于10 μm的颗粒用于鼻腔沉积(C-USN制剂)。凝胶电泳和尺寸排阻色谱研究表明,喷雾干燥后单克隆抗体的结构完整性成功保持,未出现聚集迹象。为实现双靶向特性,将C-TFN和C-USN以不同比例混合。使用级联撞击器(NGI)结合玻璃膨胀室检查了从鼻腔粉末装置分散的混合制剂的雾化特性。当混合制剂中C-TFN的比例增加时,沉积在肺部的颗粒比例成比例增加,而沉积在鼻腔中的颗粒比例相应减少。因此,通过调节C-TFN和C-USN之间的混合比例,可以实现可定制的雾化沉积特征。将C-TFN和C-USN粉末分别双途径给予仓鼠的肺部,可有效提供针对SARS-CoV-2 Delta变体的预防性保护。肺组织和鼻腔灌洗液中的病毒载量均显著降低,其效果与全身给予未制剂化的WKS13相当。总体而言,中和单克隆抗体的双靶向粉末制剂是预防呼吸道病毒感染的一种有前景的方法。双靶向鼻腔粉末给药简便且无创,有助于在不可预测的疫情暴发早期广泛分发中和单克隆抗体。

**关键词:** COVID-19;鼻腔给药;中和抗体;肺部给药;喷雾干燥;呼吸道病毒感染

## 1 引言

2019冠状病毒病(COVID-19)大流行清楚地揭示了呼吸道病毒感染的广泛而持久的影响。高传染性病毒,如严重急性呼吸综合征冠状病毒2(SARS-CoV-2),很容易被有轻微症状的患者无意中传播,在免疫系统较弱或合并症的患者中可能导致致命后果[1]。尽管疫苗开发迅速且采取了全球卫生措施,但新突变变体的不断出现阻碍了病毒传播的控制,使当前的治疗方案失效[2,3]。具有增强抗性和传播力的变体凸显了实施新方法预防和治疗COVID-19的重要性。

目前COVID-19的治疗包括使用抗炎药物、抗病毒药物和单克隆抗体(mAbs)[4]。中和单克隆抗体几乎专门设计用于靶向SARS-CoV-2刺突蛋白的受体结合域(RBD)并阻断病毒进入宿主细胞,在改善临床结局方面取得了显著成功。已有几种单克隆抗体治疗药物被批准用于COVID-19的预防或治疗[5,6]。由于SARS-CoV-2主要在呼吸道上皮细胞中复制和增殖[7],在气道上皮中维持高浓度的中和单克隆抗体对于有效的抗病毒作用至关重要。目前批准的单克隆抗体通过胃肠外途径给药,由于这些大分子蛋白质跨呼吸道上皮向气道转运较差,因此不是最佳给药途径。此外,这种给药途径具有侵入性,在门诊患者中使用时存在物流方面的挑战,特别是在临床感染早期(感染后最初几天)给药是中和单克隆抗体有效治疗的关键时期。

为改善单克隆抗体的递送,多项研究已证明通过吸入或鼻腔内给药单克隆抗体的治疗效果,这显著增加了呼吸道中单克隆抗体的浓度,实现局部中和作用[8-10]。雾化给药还可以减少所需剂量并降低全身免疫毒性的风险[11]。WKS13是一种广谱人源化单克隆抗体,最近被发现通过腹腔给药对仓鼠中不同SARS-CoV-2变体表现出强效中和活性[稿件正在修订中]。本研究的目的是通过采用双靶向制剂策略[12]开发WKS13的最佳制剂用于潜在临床应用,其中干粉气溶胶可同时沉积于上呼吸道和下呼吸道,通过鼻腔内给药发挥抗病毒活性。通过混合两种不同粒径的WKS13喷雾干燥粉末制备具有双峰粒径分布的双靶向制剂,大颗粒(>10 μm)用于鼻腔沉积,小颗粒(<5 μm)用于肺部沉积。环糊精被用作主要赋形剂,因为已被证明是喷雾干燥过程中保持蛋白质活性的有效稳定剂[13,14],同时向制剂中添加亮氨酸以试图改善粉末分散性[15]。对双靶向制剂的理化性质和气溶胶性能进行了检查。还在仓鼠中研究了单克隆抗体制剂在鼻腔内和肺部给药后对SARS-CoV-2的预防效果。在具有增强传播力的变体背景下,还研究了双靶向抗体制剂对经SARS-CoV-2 Delta变体攻毒仓鼠共同饲养的治疗仓鼠的保护作用。

## 2 材料与方法

### 2.1 材料

人源化WKS13单克隆抗体由免疫小鼠制备,Fc片段被人IgG1 Fc替代[稿件正在修订中,见补充数据]。2-羟丙基-β-环糊精(HPBCD)、L-亮氨酸、亮蓝R-250、磷酸盐缓冲液(PBS)和磷酸钠(Na₃PO₄)购自Sigma Aldrich(美国圣路易斯)。二硫苏糖醇(DTT)、预染蛋白梯(PageRuler™ Plus)、Dulbecco改良Eagle培养基(DMEM)和胎牛血清(FBS)购自Thermo Fisher Scientific(美国马萨诸塞州沃尔瑟姆)。所有试剂均为分析纯或更高规格,另有说明除外。

### 2.2 通过喷雾干燥制备WKS13干粉制剂

通过混合WKS13(PBS中15 mg/mL)、HPBCD(水中30 mg/mL)和亮氨酸(水中10 mg/mL)的储备液制备进料溶液,最终溶质浓度为2%(w/v)(表1)。进料溶液通过轻柔涡旋混合,并装入注射泵(Legato 210,KD Scientific,美国马萨诸塞州)。所有喷雾干燥制剂均使用实验室规模喷雾干燥机配合高性能旋风分离器(Mini Spray Dryer B-290,Büchi Labortechnik AG,瑞士弗劳恩费尔德)制备,抽吸率为100%(约35 m³/h),入口温度为100°C(所有制剂测得出口温度为62-64°C)。一半进料溶液以0.9 mL/min的进料速率使用双流体喷嘴(TFN;瑞士Büchi)雾化,氮气流量为742 L/h。另一半进料溶液以2.5 mL/min的进料速率使用超声喷嘴(USN;瑞士Büchi)雾化,功率控制在1.0 W。两种不同喷嘴产生的喷雾干燥粉末分别收集并储存在干燥器中直至进一步分析。还制备了仅含赋形剂不含单克隆抗体的空白粉末制剂(补充表S1)。产率定义为收集的粉末质量占进料溶液中初始总溶质质量的百分比。为制备双靶向制剂,将使用相同进料溶液但不同喷嘴制备的喷雾干燥WKS13粉末以不同重量比使用Turbula®振荡混合器T2F型(Willy A. Bachofen AG Maschinenfabrik,瑞士巴塞尔)混合(表1)。将总共50 mg粉末称入50 mL玻璃瓶中,以49 rpm的恒定转速混合10分钟[12]。

**表1** 通过喷雾干燥制备的WKS13单克隆抗体干粉制剂。混合制剂通过以特定比例(w/w)混合两种单一制剂制备。

| 单一制剂 | C-TFN | C-USN | Cleu-TFN | Cleu-USN | |---------|-------|-------|----------|----------| | 喷嘴 | 双流体喷嘴 | 超声喷嘴 | 双流体喷嘴 | 超声喷嘴 | | 组成 | WKS13:HPBCD 10:90 (w/w) | WKS13:HPBCD:亮氨酸 10:70:20 (w/w) | | | | 进料速率 (mL/min) | 0.9 | 2.5 | 0.9 | 2.5 |

| 混合制剂(混合比:w/w) | M-C3 3:1 | M-C2 1:1 | M-C1 1:3 | M-Cleu3 3:1 | M-Cleu2 1:1 | M-Cleu1 1:3 |

### 2.3 形态学研究和残留水分测定

通过扫描电子显微镜(SEM;Hitachi S-4800 N,日本东京)在5 kV下观察喷雾干燥WKS13粉末的形态。将粉末撒在粘贴于铝桩的黑色粘性碳带上。用清洁空气去除任何多余的粉末层。使用溅射涂布机(Q150R ES Plus,Quorum Technologies,英国东萨塞克斯)将铝桩溅射涂布约13 nm的金-钯合金,持续120秒。通过热重分析(TGA)测定喷雾干燥WKS13粉末的残留水分含量。将每种粉末制剂约3 mg在热重分析仪(TGA 5500,TA Instruments,美国特拉华州纽卡斯尔)中以10°C/min的恒定速率从环境温度加热至105°C。残留水分含量通过加热后的最终重量损失确定。

### 2.4 粒径分布和气溶胶性能评估

使用HELOS/KR激光衍射仪(Sympatec,德国)测量喷雾干燥WKS13粉末的体积粒径分布,如前所述[12]。简而言之,将3.0 ± 0.5 mg粉末装入鼻腔粉末装置(Unit Dose System Powder Nasal Spray,Aptar Pharma,法国)并手动分散。粒径数据以D₁₀、D₅₀和D₉₀表示,分别代表累积体积为10%、50%和90%时的等效球体体积直径。跨度计算为(D₉₀ - D₁₀)/D₅₀。绘制每种制剂最具代表性的体积粒径分布进行比较。

使用级联撞击器(NGI)结合1 L玻璃膨胀室(Copley,英国诺丁汉)评估喷雾干燥WKS13粉末的空气动力学粒径分布,如前所述[12]。简而言之,将6 mg粉末装入鼻腔粉末装置(Unit Dose System Powder Disposable Nasal Spray,Aptar Pharma,法国),以15 L/min的流速分散。使用超纯水冲洗和溶解沉积在NGI所有阶段的粉末。收集的样品通过0.45 μm膜滤器过滤,HPBCD浓度通过已建立的高效液相色谱(HPLC)方法定量,如前所述[16]。将50微升样品注入两个连接的Hi-Plex H保护柱(Agilent Technologies,美国加利福尼亚州圣克拉拉),以超纯水为流动相,在65°C下以0.6 mL/min的流速运行。HPBCD用示差折光检测器(RID)检测,峰使用Agilent Technologies OpenLab CDS ChemStation Edition(版本C.01.06)软件积分。每种粉末制剂进行三次分散。回收剂量定义为NGI所有阶段定量的HPBCD总质量。残留分数(RF)指未分散并保留在鼻腔装置中的粉末分数。鼻腔分数(NF)定义为空气动力学直径大于10.0 μm的粉末百分比。咽喉分数(TF)定义为空气动力学直径在5.0 μm和10.0 μm之间的颗粒百分比。细颗粒分数(FPF)定义为空气动力学直径低于5.0 μm的颗粒百分比。所有分数(RF、NF、TF和FPF)均相对于回收剂量计算。

### 2.5 蛋白质含量、完整性和单体测量

将喷雾干燥WKS13粉末在超纯水中复溶,通过280 nm处的紫外吸光度(Take3™微量板,BioTek® Instruments,美国佛蒙特州)测量抗体浓度。进行十二烷基硫酸钠-聚丙烯酰胺凝胶电泳(SDS-PAGE)以检查喷雾干燥前后单克隆抗体的分子量。将未制剂化的WKS13作为对照。一组样品在室温下用SDS制备,另一组用5 mM二硫苏糖醇(DTT)还原并在95°C干浴中煮沸5分钟。将2微克单克隆抗体样品(还原和非还原)加入10%丙烯酰胺凝胶的孔中。电泳系统(Mini-PROTEAN® Tetra System,Bio-Rad)在80 V电压下运行40分钟,然后在120 V下运行60分钟。电泳完成后,凝胶在0.1% w/v考马斯亮蓝R-250中染色2小时。染色凝胶用新鲜脱色液洗涤两次,每2小时一次,然后脱色过夜。使用凝胶成像系统(G:BOX Chemi XR5,Syngene,英国剑桥)配合Genesys软件(版本1.6.9.0,Syngene)对具有染色蛋白条带的凝胶进行成像。

为监测潜在的蛋白质聚集,在喷雾干燥前后使用尺寸排阻色谱(SEC)定量制剂中单克隆抗体的单体含量。将50微升缓冲液复溶的喷雾干燥WKS13样品(蛋白质浓度调整为200 μg/mL)注入Yarra™ 3 μm SEC-3000柱(Phenomenex®,美国加利福尼亚州托兰斯),以Na₃PO₄水溶液为流动相,在25°C下以0.8 mL/min的流速运行。使用二极管阵列检测器(Agilent Technologies)在214 nm处检测洗脱的蛋白质。使用Agilent Technologies OpenLab CDS ChemStation Edition(版本C.01.03)软件积分单体峰并计算单体含量的百分比。

### 2.6 动物伦理批准

雄性叙利亚仓鼠(4-6周龄)从香港中文大学实验动物服务中心通过香港大学(HKU)比较医学研究中心获得。实验程序经HKU教学和研究中使用活体动物委员会(CULATR 6094-22)批准,并按照生物安全三级动物设施的标准操作程序进行,如前所述[17]。

### 2.7 WKS13制剂对SARS-CoV-2的体内预防效果

#### 2.7.1 通过鼻腔途径单次给予WKS13制剂的复溶液体

将仓鼠分为六组(每组四只)。在前四组中,将WKS13喷雾干燥粉末(C-TFN、C-USN、Cleu-TFN、Cleu-USN)分别在PBS中复溶(5 mg粉末溶于100 μL PBS,含500 μg单克隆抗体),在腹腔注射氯胺酮(200 mg/kg)和甲苯噻嗪(10 mg/kg)麻醉下,用移液器滴入仓鼠鼻孔。另外两组分别通过鼻腔给予等体积PBS(100 μL)(阴性对照)或通过腹腔注射等量未制剂化WKS13(500 μg单克隆抗体)(阳性对照)。

#### 2.7.2 通过气管内和鼻腔途径双途径给予WKS13制剂

将仓鼠分为五组(每组四只)。第一组仓鼠通过气管内给予C-TFN粉末(2.5 mg,含250 μg单克隆抗体),随后通过鼻腔给予C-USN粉末(2.5 mg,含250 μg单克隆抗体)。第二组仓鼠通过气管内给予C-TFN复溶液(2.5 mg粉末溶于100 μL PBS,含250 μg单克隆抗体),随后通过鼻腔给予C-USN复溶液(2.5 mg粉末溶于100 μL PBS,含250 μg单克隆抗体)。另外两组分别通过气管内给予空白粉末(C-TFN-B)或PBS,随后通过鼻腔给予空白粉末(C-USN-B)或PBS(阴性对照)。最后一组通过腹腔注射等量未制剂化WKS13(阳性对照)。

在气管内给药期间,使用干粉装载装置将粉末分散到插入仓鼠气管的引导插管中,如前所述[18]。对于气管内液体给药,使用高压注射器(Model FMJ-250;PennCentury Inc.,美国宾夕法尼亚州温德莫尔)配合Microsprayer®雾化器(model IA-1C;PennCentury Inc.,美国宾夕法尼亚州温德莫尔)填充和雾化[19]。在鼻腔给药期间,使用干粉吹入器(PenWu Device for Dry Powder (Mouse),BJ-PW-FM-M;上海博简生物科技有限公司,中国上海)通过轻柔插入仓鼠鼻孔递送粉末[20]。对于液体给药,在麻醉下用移液器将复溶溶液滴入仓鼠鼻孔。

#### 2.7.3 给予WKS13制剂后的SARS-CoV-2攻毒

在所有组中,WKS13的给予剂量为每只动物500 μg单克隆抗体(相当于约5 mg/kg)。在给药后24小时,用10⁵个噬斑形成单位(p.f.u.)的SARS-CoV-2 Delta株(B.1.617.2)(hCoV-19/Hong Kong/HKU-210804-001/2021;GISAID:EPI_ISL_3221329)经鼻腔攻毒仓鼠。如前所述[21],在感染后四天(d.p.i.)对所有仓鼠组实施安乐死进行病毒学和组织病理学分析。使用鼻腔灌洗液和右肺匀浆通过定量实时逆转录聚合酶链反应(qRT-PCR)和半数组织培养感染剂量(TCID₅₀)测定法确定病毒载量,而左肺用于组织病理学分析和免疫荧光染色。

### 2.8 体内接触传播研究

如前所述进行接触传播研究[22]。将仓鼠分为三组(每组包括3个供体和受体仓鼠组合的重复)。第一受体组通过气管内给予C-TFN粉末(2.5 mg),随后通过鼻腔给予C-USN粉末(2.5 mg)。第二受体组通过气管内给予空白粉末,随后通过鼻腔给予空白粉末(阴性对照)。第三受体组通过腹腔注射未制剂化WKS13(阳性对照)。三组供体仓鼠在0 d.p.i.经鼻腔用SARS-CoV-2 Delta变体攻毒。24小时后,将每个病毒攻毒的供体仓鼠转移到一个新笼子中,与一个未处理的受体仓鼠作为密切接触者。仓鼠共同饲养4小时,然后转移到单独的新笼子中。供体和受体仓鼠分别在4 d.p.i.和给药后4天实施安乐死,使用qRT-PCR方法定量病毒载量。

### 2.9 通过qRT-PCR测定病毒载量

将肺组织匀浆并使用RNeasy Mini RNA提取试剂盒(Qiagen,德国希尔登)提取总RNA。将收集到400 μL病毒运输培养基中的鼻腔灌洗液样品使用QIAamp Viral RNA Mini试剂盒(Qiagen,德国希尔登)提取总RNA。如前所述[23],使用QuantiNova Probe RT-PCR试剂盒(Qiagen,德国希尔登)在LightCycler 480系统(Roche)上对SARS-CoV-2病毒RdRp基因拷贝数进行一步法qRT-PCR检测。引物和探针列如下:SARS-CoV-2 RdRp,正向:5'-CGCATACAGTCTTRCAGGCT-3';反向:5'-GTGTGATGTTGAWATGACATGGTC-3';探针(5'到3'):FAM-TTAAGATGTGGTGCTTGCATACGTAGAC-lABkFQ。β-肌动蛋白,正向:5'-ATGGCCAGGTCATCACCATTG-3';反向:5'-CAGGAAGGAAGGCTGGAAAAG-3';探针(5'到3'):Cy5-AGCGGTTCCGTTGCCCTGAG-IABkFQ。

### 2.10 半数组织培养感染剂量(TCID₅₀)测定法

如前所述[24,25],在VeroE6细胞中通过TCID₅₀测定法确定肺和鼻腔灌洗液中的感染性病毒滴度。将肺和鼻腔灌洗液样品在培养基中匀浆,通过离心收集上清液。将样品在培养基中以10倍连续稀释,并接种到汇合的VeroE6单层细胞中。在37°C下病毒吸附1小时后,去除接种物;洗涤细胞并在37°C、5% CO₂条件下培养72小时。观察细胞病变效应。TCID₅₀定义为感染50%细胞培养物所需的病毒稀释度,使用Spearman-Karber方法计算。

### 2.11 组织学和免疫荧光染色

将固定的仓鼠肺组织处理、包埋并切片,制备5 μm厚的组织切片于载玻片上。染色前,用二甲苯对载玻片进行脱蜡,并用系列递减的乙醇浓度(100%、95%、70%)处理。如前所述[26],用Gill苏木精和伊红(H&E)(Thermo Fisher Scientific,美国马萨诸塞州沃尔瑟姆)对组织切片进行染色。用特异性抗体通过免疫荧光染色病毒抗原:兔抗SARS-CoV-2核衣壳(N)抗体[22]。

### 2.12 统计分析

所有统计分析均使用GraphPad Prism(GraphPad Software,美国加利福尼亚州拉霍拉)进行。每个实验的样本量(n)在正文或图注中注明。本研究全程以p < 0.05为显著性水平。

## 3 结果

### 3.1 喷雾干燥WKS13单克隆抗体粉末制剂的理化性质

使用TFN或USN通过喷雾干燥制备WKS13干粉,分别获得适合肺部沉积和鼻腔沉积的粒径范围的颗粒。制剂仅使用HPBCD作为赋形剂(C-TFN和C-USN)制备,或添加亮氨酸(Cleu-TFN和Cleu-USN)制备。使用TFN制备的粉末产率(89.6至93.0%)高于使用USN制备的粉末(61.8至64.1%)(表2),可能是因为系统对小颗粒的捕获效率更高。所有制剂中测得的单克隆抗体含量均高于8% w/w(表2)。所有粉末制剂在喷雾干燥后均显示出低水平的残留水分(<4% w/w)(表2),含亮氨酸的制剂比不含亮氨酸的对应制剂水分含量更低(p < 0.05)。然而,使用相同组成但不同雾化喷嘴(TFN与USN,p > 0.05)制备的制剂之间残留水分含量无显著差异。所有喷雾干燥粉末制剂均显示出快速溶出特征,允许WKS13立即释放(补充图S1)。

**表2** 喷雾干燥WKS13粉末制剂的产率、测得的单克隆抗体含量和残留水分含量。数据以平均值±标准差表示(n = 3)。

| 制剂 | C-TFN | C-USN | Cleu-TFN | Cleu-USN | |------|-------|-------|----------|----------| | 产率 (% w/w) | 89.6 | 61.8 | 93.0 | 64.1 | | 单克隆抗体含量 (% w/w) | 8.9 ± 0.5 | 8.3 ± 0.4 | 8.1 ± 0.4 | 8.4 ± 0.3 | | 残留水分 (% w/w) | 3.6 ± 0.5 | 2.9 ± 0.2 | 2.3 ± 0.1 | 2.0 ± 0.2 |

注:使用相同进料溶液制备的TFN和USN制剂之间无显著差异(p > 0.05)。

通过SEM观察喷雾干燥WKS13粉末的形态(图1a)。颗粒在外表面呈现不规则凹陷,形成皱缩外观。仅使用HPBCD作为赋形剂制备的颗粒(C-TFN和C-USN)具有更光滑的外表面以及一致的形状和大小,而添加亮氨酸制备的颗粒(Cleu-TFN和Cleu-USN)具有更粗糙的表面和皱褶纹理。所有制剂均显示出相对均匀的粒径分布。使用TFN制备的颗粒明显小于使用USN制备的颗粒(<5 μm对比>10 μm)。混合后,可以清楚地观察到小颗粒和大颗粒的混合物,小颗粒松散地散布在大颗粒表面。当以不同混合比混合时,颗粒的粒径分布对应于混合制剂中单一制剂的比例。当C-TFN或Cleu-TFN比例较高时,大颗粒(>10 μm)是主要物种,而当C-USN或Cleu-USN比例增加时,小颗粒(<5 μm)变得更加突出。

在粉末从鼻腔粉末装置分散后,通过激光衍射测量体积粒径数据。数据以增量粒径分布(图1b)和累积体积为10%、50%和90%时的等效球体体积直径(补充表S2)呈现。当使用TFN制备颗粒时,制剂中存在亮氨酸时粒径更大。与SEM图像一致,使用USN制备的颗粒中值粒径大于其TFN对应物。当以1:1 w/w比例混合时,在M-C2和M-Cleu2制剂中可以明显观察到双峰粒径分布。当混合制剂中一种制剂的比例增加时,对应于该制剂粒径的峰相应增加,直到建立单峰分布。

**图1** 喷雾干燥WKS13制剂的形态和粒径分布。(a)扫描电子显微镜(SEM)图像,5.0 k放大倍数(比例尺= 10 μm)。(b)通过激光衍射测量的增量粒径分布。绘制了每种制剂最具代表性的体积粒径分布数据进行比较。

### 3.2 喷雾干燥WKS13单克隆抗体粉末制剂的气溶胶性质

对于双靶向制剂,需要特定的空气动力学直径范围以在呼吸道预期部位实现高效沉积。空气动力学直径>10 μm的颗粒倾向于沉积在鼻腔中,而1至5 μm之间的颗粒倾向于沉积在下呼吸道中。从NGI获得的分数沉积以RF、NF、TF和FPF呈现,分别对应于从鼻腔装置、膨胀室(代表鼻腔沉积)、咽喉和NGI收集板(代表肺部沉积的<5 μm颗粒分数)收集的粉末(图2a和b)。所有制剂均从鼻腔装置有效喷出,残留极少(RF < 3%)。使用USN制备的制剂(C-USN和Cleu-USN)显示出高NF(均超过95%)和低FPF(均低于1%),表明这些粉末制剂几乎完全沉积在鼻腔中。相比之下,使用TFN制备的制剂(C-TFN和Cleu-TFN)比其USN对应物显示出更高的FPF,证明有显著的肺部沉积。比较含亮氨酸和不含亮氨酸的制剂,虽然C-USN和Cleu-USN之间的沉积特征没有可观察到的差异,但C-TFN的FPF(约42%)远高于Cleu-TFN(约22%)。总体而言,每种单一制剂的沉积特征与其预期沉积部位相符。

**图2** 喷雾干燥WKS13制剂的气溶胶性能。(a)M-C粉末和(b)M-Cleu粉末以不同混合比混合并用鼻腔装置分散。混合制剂使用级联撞击器(NGI)结合1 L玻璃膨胀室在15 L/min下进行评估。残留分数(RF)、鼻腔分数(NF)、咽喉分数(TF)和细颗粒分数(FPF)相对于回收剂量表示。NF和FPF的线性回归相对于(c)C-TFN和(d)Cleu-TFN在制剂中的比例作图。数据以平均值±标准差表示(n = 3)。

为实现鼻腔和下呼吸道的双沉积,将TFN和USN制剂以一系列混合比混合。在1:1混合比下,在M-C2和M-Cleu2中均观察到双沉积,NF:FPF比分别为70:25和86:11。随着混合比进一步变化,NF:FPF比遵循线性趋势(图2c和d)。M-C制剂的NF:FPF比范围从87:10(M-C1)到63:33(M-C3),比M-Cleu制剂的范围更宽,后者范围较窄,从96:3(M-Cleu1)到88:9(M-Cleu3)。这一趋势是由于从鼻腔装置分散时Cleu-TFN的FPF较低。因此,仅使用HPBCD作为赋形剂的M-C制剂优于M-Cleu制剂,因为前者通过鼻腔内给药提供了更宽的NF:FPF范围,可实现可定制的双靶向递送。

传统上,呼吸道的局部药物递送通过口服吸入装置如手持干粉吸入器进行。当使用Osmohale®分散时,Cleu-TFN中亮氨酸的存在改善了气溶胶性能(EF 73%,FPF 52%),相比C-TFN(EF 49%,FPF 34%)(补充表S3)。总体而言,仅使用HPBCD作为赋形剂的M-C制剂在上呼吸道和下呼吸道(即呼吸道病毒感染的目标部位)的可定制和高效粉末沉积方面表现出良好的双靶向特性。

### 3.3 喷雾干燥粉末制剂中WKS13单克隆抗体的结构完整性

为确定WKS13单克隆抗体的结构完整性,对喷雾干燥前后的单克隆抗体样品进行了凝胶电泳(图3a)。非还原样品的SDS-PAGE图像与未处理的单克隆抗体相似,在约150 kDa处显示条带,无低分子量片段迹象。在还原样品中,观察到50和25 kDa条带。这些低分子量条带对应于还原样品中二硫键裂解后抗体的重链和轻链。喷雾干燥前后未检测到单克隆抗体分子量的可观察变化,表明粉末样品中WKS13的完整性得到保持。

还在喷雾干燥前后定量了单克隆抗体的单体含量(图3b)。所有喷雾干燥WKS13制剂的单体含量与未制剂化单克隆抗体或未经喷雾干燥的进料溶液相似。未观察到单克隆抗体聚集迹象。还通过活病毒培养分析了粉末制剂中WKS13的中和活性。喷雾干燥后抗体保留了其中和活性(补充表S4)。

**图3** 喷雾干燥粉末制剂中WKS13的完整性。(a)喷雾干燥前(PM)和喷雾干燥后(SD)WKS13制剂的SDS-PAGE图像,非还原和用二硫苏糖醇(DTT)还原。(b)喷雾干燥前后WKS13制剂的单体含量。使用未制剂化WKS13作为单克隆抗体对照进行比较。数据以平均值±标准差表示(n = 3)。

### 3.4 WKS13制剂对SARS-CoV-2的体内中和活性

通过在病毒攻毒前24小时给予仓鼠单克隆抗体来评估WKS13制剂的预防效果,并在4 d.p.i.收集肺组织和鼻腔灌洗液(图4a)。为研究WKS13在喷雾干燥制剂化后是否能保持其体内中和活性,首先将喷雾干燥WKS13粉末在PBS中复溶,以溶液形式经鼻腔给予。接受WKS13制剂的仓鼠肺组织中的病毒载量显著低于PBS处理的仓鼠(p < 0.05),结果与腹腔注射未制剂化WKS13单克隆抗体相当(图4b)。四种喷雾干燥WKS13制剂之间或与未制剂化WKS13之间无显著差异。然而,对鼻腔灌洗液中病毒载量的影响不太显著(图4c)。只有经鼻腔接受复溶C-USN制剂和腹腔注射未制剂化WKS13的组与PBS对照组相比显示出显著更低的病毒载量(p < 0.05)。推测液体制剂未能保留在鼻腔中,导致单克隆抗体的局部病毒中和作用较差。尽管如此,还测量了TCID₅₀以确定肺(图4d)和鼻腔(图4e)样品中的病毒感染性。与PBS对照组相比,接受复溶WKS13粉末和腹腔注射未制剂化WKS13的组在肺和鼻腔灌洗液样品中的感染性病毒滴度均显著降低(p < 0.05)。

**图4** 复溶WKS13制剂对SARS-CoV-2 Delta变体的体内预防效果。(a)预防效果方案——经鼻腔(I.N.)给予WKS13单克隆抗体制剂(C-TFN、Cleu-TFN、C-USN和Cleu-USN)复溶液体,以经鼻腔给予PBS或腹腔(I.P.)注射未制剂化WKS13作为对照。在感染后4天通过qRT-PCR测定(b)肺组织和(c)鼻腔灌洗液中的病毒载量。通过VeroE6细胞中的TCID₅₀测定法确定(d)肺组织和(e)鼻腔灌洗液的感染性病毒滴量。使用单向方差分析进行统计分析。数据以平均值±标准差表示(n = 4)。

接下来,选择C-TFN和C-USN进行双靶向给药,因为其雾化沉积特征的可定制范围更宽。首先通过气管内给予仓鼠C-TFN,随后通过鼻腔给予C-USN(图5a)。制剂以干粉或复溶溶液形式给予。分别在仓鼠的肺组织(图5b和d)和鼻腔灌洗液(图5c和e)中定量了所得病毒载量和TCID₅₀。无论给予粉末还是液体形式,与接受空白制剂的对照组相比,双途径给予C-TFN和C-USN均导致仓鼠肺组织和鼻腔灌洗液中的病毒载量显著降低(p < 0.05)。病毒载量的降低与腹腔注射未制剂化WKS13单克隆抗体相当,表明喷雾干燥后WKS13的体内中和活性成功保持。

H&E染色肺组织的组织病理学检查(图6)显示,当仓鼠用PBS或空白粉末处理时,出现肺泡损伤和间质炎症浸润。相比之下,腹腔注射未制剂化WKS13或气管内给予C-TFN和鼻腔给予C-USN的仓鼠肺组织中的肺泡损伤和间质浸润显著减轻。与肺组织中检测到的病毒载量一致,免疫荧光染色肺组织的图像(图6)显示,用PBS或空白粉末处理的仓鼠中病毒核衣壳抗原水平高,而接受WKS13(无论是未制剂化单克隆抗体还是C-TFN和C-USN粉末制剂双途径给药)的动物中则未观察到。此外,接受WKS13制剂的动物体重随时间无显著变化(补充表S5和S6)。总之,这些结果表明,单克隆抗体粉末的双递送在预防性环境下对SARS-CoV-2 Delta变体感染提供了安全有效的抗病毒保护。

**图5** WKS13制剂双途径给药对SARS-CoV-2 Delta变体的体内预防效果。(a)预防效果研究方案——气管内(I.T.)给予C-TFN和鼻腔(I.N.)给予C-USN作为干粉或复溶液体,以给予相应空白制剂或腹腔(I.P.)注射未制剂化WKS13作为对照。在感染后4天通过qRT-PCR测定(b)肺组织和(c)鼻腔灌洗液中的病毒载量。通过VeroE6细胞中的TCID₅₀测定法确定(d)肺组织和(e)鼻腔灌洗液的感染性病毒滴量。使用单向方差分析进行统计分析。数据以平均值±标准差表示(n = 4)。C-TFN-B和C-USN-B分别表示C-TFN和C-USN的空白对照。

**图6** 感染SARS-CoV-2 Delta变体仓鼠肺组织的组织病理学变化和病毒复制。仓鼠分别经鼻腔(I.N.)接受PBS;腹腔(I.P.)接受未制剂化WKS13;气管内(I.T.)接受C-TFN粉末和鼻腔(I.N.)接受C-USN粉末;或气管内(I.T.)接受C-TFN-B(空白)粉末和鼻腔(I.N.)接受C-USN-B(空白)。在感染后4天采集肺组织。H&E染色肺组织切片的代表性图像(比例尺100 μm)和免疫荧光染色肺组织切片的代表性图像(比例尺50 μm),病毒核衣壳蛋白通过特异性抗体检测(绿色),细胞核通过DAPI染色(蓝色)。(有关本图例中颜色引用的解释,请参考本文的网络版本。)

### 3.5 双靶向WKS13制剂对SARS-CoV-2的体内接触传播研究

目前,叙利亚仓鼠是唯一可以轻松测试空气传播的啮齿动物模型。在本研究中,通过将WKS13处理的仓鼠(受体)与接受病毒攻毒的仓鼠(供体)共同饲养来评估SARS-CoV-2 Delta变体的传播性(图7a)。在相同的0 d.p.i.,受体仓鼠接受WKS13处理,而供体仓鼠接受SARS-CoV-2攻毒。在1 d.p.i.,当从供体仓鼠中可检测到显著的病毒排出时,将每只动物与另一只受体仓鼠共同饲养以实现密切接触。在4 d.p.i.定量肺和鼻腔灌洗液中的病毒载量,并比较供体和受体组之间的结果以反映病毒传播。

用C-TFN粉末(至肺部)和C-USN粉末(至鼻腔)双途径给药进行预处理为动物提供了针对病毒的保护(图7b),如受体组肺组织中病毒载量显著降低所示(p < 0.05),而给予空白制剂未达到相同效果,表明当动物未接受WKS13单克隆抗体时发生了病毒传播。接受单克隆抗体制剂双途径给药的动物肺中病毒载量平均比接受腹腔注射未制剂化单克隆抗体的动物低100倍,尽管两组之间无显著差异(p = 0.0729),表明肺部局部雾化递送能够更有效地阻断病毒传播。在鼻腔灌洗液方面,接受单克隆抗体的两个受体组,无论是未制剂化WKS13(p = 0.0014)还是WKS13制剂双途径给药(p = 0.0026),与接受空白制剂的受体组相比均显示出显著更低的病毒载量(图7c)。总体而言,传播研究表明,双途径给予WKS13制剂通过降低受体动物上呼吸道和下呼吸道中的病毒载量提供了相当大的益处,这可能降低严重感染的风险。

**图7** SARS-CoV-2 Delta株的体内接触传播研究。(a)接触传播研究方案——供体用SARS-CoV-2 Delta变体攻毒;受体在同一天通过气管内和鼻腔途径用C-TFN/C-USN粉末制剂或空白制剂双途径预处理,或通过腹腔注射未制剂化WKS13。在感染后1天供体和受体仓鼠共同饲养4小时,然后转移到单独饲养。在感染或治疗后4天通过qRT-PCR测定所有仓鼠(b)肺组织和(c)鼻腔灌洗液中的病毒载量。使用双向方差分析进行统计分析。数据以平均值±标准差表示(n = 3)。

## 4 讨论

中和单克隆抗体在对抗呼吸道病毒感染方面具有不可替代的价值,已有几种单克隆抗体被批准用于COVID-19的预防或治疗[27-29]。然而,使用中和单克隆抗体对抗病毒存在局限性。例如,SARS-CoV-2刺突蛋白(中和单克隆抗体的主要靶标)的突变使病毒能够逃逸中和,如Omicron亚变体对单克隆抗体的抗性所示[30]。有几种策略可以提高中和单克隆抗体的疗效。一种策略是设计具有广谱活性的单克隆抗体,如本研究中使用的WKS13。另一种策略是提高递送效率[31]。我们提出采用双靶向方法,其概念涉及同时将治疗剂递送至鼻腔和下肺部区域,以在两个主要感染部位增强治疗效果。

由于气道中的沉积部位很大程度上取决于粒径,可以通过混合两种不同粒径范围的单克隆抗体粉末来获得双靶向单克隆抗体制剂,以实现在呼吸道预期区域的沉积,即鼻腔和下呼吸道。开发单克隆抗体干粉气溶胶的主要挑战之一是在保持良好粉末分散性和气溶胶化的同时保持蛋白质完整性,以在呼吸道中实现有效沉积。喷雾干燥是一种颗粒工程技术,涉及在升高温度下对雾化液滴进行闪蒸干燥。尽管这种干燥技术通常用于生产脆弱生物分子的可吸入粉末[19,32,33],但使用高温和雾化喷嘴的干燥过程不可避免地使单克隆抗体受到剪切、界面和热应力,可能导致蛋白质不稳定,引起片段化和聚集。

在本研究中选择HPBCD衍生物环糊精作为赋形剂,因为其具有蛋白质稳定特性[14,34]。有研究表明,环糊精可以通过结合蛋白质上暴露的疏水残基来抑制蛋白质聚集。它还表现出非离子表面活性剂效应,在雾化过程中将蛋白质从气液界面置换,从而保护它们免于变性。除了制剂中赋形剂的选择外,在配制热不稳定单克隆抗体时,工艺条件也至关重要。使用HPBCD作为稳定剂结合相对温和的喷雾干燥条件(入口温度100°C;出口温度低于65°C)成功保持了单克隆抗体的完整性,无片段化或聚集迹象,且干燥完全,所有喷雾干燥WKS13制剂的残留水分含量均低于4%。最重要的是,所有WKS13制剂均保持生物活性,如体外活病毒中和抗体测定和体内预防效果研究所示。此外,在所有制剂中,WKS13在粉末溶解后立即释放,从而提供快速起效。

亮氨酸通常用于吸入干粉气溶胶制剂中以改善粉末分散性[15,35,36]。在制剂中加入亮氨酸增加了喷雾干燥颗粒的疏水性和表面粗糙度,从而促进粉末解聚。正如预期的那样,当粉末从口服吸入器分散时,Cleu-TFN比C-TFN具有更高的FPF。然而,当粉末从鼻腔装置分散时,其作为分散增强剂的作用并未体现。Cleu-TFN的FPF几乎是C-TFN的一半。由于本研究中使用的鼻腔装置是一种主动装置,其中粉末由泵状机制产生的压缩空气分散[37],亮氨酸的作用被削弱,因为所有制剂(含或不含亮氨酸)从鼻腔装置喷出的效率极高。相反,Cleu-TFN粉末显示出大得多的粒径,中值直径几乎是C-TFN的两倍。这一观察结果可以用亮氨酸的低水溶性来解释。喷雾干燥过程中溶剂的快速蒸发导致亮氨酸在液滴表面结晶,从而形成大而中空的颗粒[38]。Cleu-TFN的FPF仅略高于20%,从鼻腔装置分散后只有一小部分粉末可以到达下呼吸道。

理想的双靶向制剂应包含两种粉末物种的混合物,一种在鼻腔中沉积效率高,另一种在肺部沉积效率高。这将允许通过以适当比例混合两者来创建广泛的可定制沉积特征。鉴于从鼻腔装置分散后Cleu制剂的肺部沉积较差,确定C-TFN和C-USN对更适合用于双靶向制剂。

由于啮齿动物和人类之间存在显著的解剖学和生理学差异,未在动物中检查设计用于人类的C-TFN/C-USN混合物(即M-C制剂)的双沉积特征。相反,将C-TFN和C-USN分别给予仓鼠的肺和鼻腔以评估其中和作用。通过这种双途径给药方法成功证明了WKS13的体内预防效果。在直接病毒感染和来自感染仓鼠的间接传播后,上呼吸道和下呼吸道中的病毒载量均显著降低,表明严重感染和传播性风险降低。

此前研究中和单克隆抗体局部递送的研究集中于通过雾化或鼻腔滴注液体制剂给药[29]。通过肺部和/或鼻腔途径直接以干粉形式给予中和单克隆抗体尚未见报道。尽管在本研究中抗病毒效果未优于全身给予未制剂化WKS13单克隆抗体,但使用鼻腔粉末递送中和单克隆抗体的双靶向方法提供了几个独特优势。将单克隆抗体制剂化为干粉可以提高蛋白质稳定性,延长保质期,同时避免冷链物流。此外,它是无创的、便携的,有可能由门诊患者自行给药。当在疫情暴发早期需要快速大规模分发中和单克隆抗体以预防高传染性疾病的传播和进展时,这些特性特别有用。

一个有趣的观察是,WKS13制剂似乎在仓鼠肺部的病毒中和方面比在鼻腔中更有效。这可能与单克隆抗体对病毒的作用机制以及粉末制剂的设计有关。SARS-CoV-2通过血管紧张素转换酶2(ACE2)受体进入宿主细胞,WKS13通过与SARS-CoV-2刺突蛋白的ACE2 RBD结合来阻断病毒进入宿主。在人类中,发现ACE2受体在鼻腔中表达最丰富,从呼吸道上段到下段表达逐渐减少[39,40]。虽然仓鼠中ACE2受体的表达尚不清楚,但由于这两个部位ACE受体表达水平不同,中和作用在下呼吸道可能比在鼻腔更显著。在本研究中,当采用双靶向方法时,将等剂量的WKS13应用于肺和鼻腔。为最大化WKS13的效率,可以通过调节双粉末混合物的比例来调整两个靶标部位之间的单克隆抗体剂量。

此外,中和单克隆抗体必须存在于气道上皮中以在病毒进入前干扰病毒-宿主相互作用。由于纤毛细胞数量较多,鼻腔中的黏液纤毛清除率高于下呼吸道[41]。因此,沉积在鼻腔中的颗粒往往更快地从气道中被清除。可以考虑通过在鼻腔部分掺入黏附剂如壳聚糖和甲基纤维素衍生物[42]的制剂策略,以最大化单克隆抗体的鼻腔滞留时间,延长中和活性。

## 5 结论

总体而言,双靶向鼻腔粉末制剂是作为预防呼吸道病毒感染措施向呼吸道递送中和单克隆抗体的一种有前景的策略。这在"后大流行"时代尤为重要,该时代重症病例已大幅减少,预防措施对于减少病毒传播以保护高风险人群以及减少因缺勤造成的社会经济损失变得越来越关键。通过使用喷雾干燥技术和HPBCD作为稳定剂赋形剂,成功制备了结构完整性和生物活性与未制剂化抗体相当的WKS13干粉。通过以适当混合比混合不同粒径的颗粒,可以实现具有可定制气溶胶沉积特征的双靶向制剂。尽管在本研究中已使用仓鼠作为模型证明了双靶向WKS13制剂的体内预防效果,但未来的工作将集中于检查双靶向制剂的药代动力学特征及其对SARS-CoV-2不同变体以及其他呼吸道病毒的治疗效果。此外,将对混合机制进行进一步研究,以优化混合参数确保制剂的长期稳定性。

## CRediT作者贡献声明

**Han Cong Seow:** 概念化、方法论、形式分析、调查、可视化、写作——原稿。**Jian-Piao Cai:** 方法论、形式分析、调查、写作——审阅编辑。**Harry Weijie Pan:** 调查。**Cuiting Luo:** 调查。**Kun Wen:** 资源。**Jianwen Situ:** 调查。**Kun Wang:** 调查。**Hehe Cao:** 调查。**Susan W.S. Leung:** 写作——审阅编辑。**Shuofeng Yuan:** 概念化、验证、写作——审阅编辑、监督、资金获取。**Jenny K.W. Lam:** 概念化、验证、写作——原稿、监督、项目管理、资金获取。